B5 Systems

Archive for the ‘Design’ Category

New 5G Switch Provides 50 Times More Energy Efficiency Than Currently Exists

Saturday, May 30th, 2020

RESEARCH TRIANGLE PARK, N.C. — As 5G hits the market, new U.S. Army-funded research has developed a radio-frequency switch that is more than 50 times more energy efficient than what is used today.

With funding from the Army Research Office, an element of the U.S. Army Combat Capabilities Development Command’s Army Research Laboratory, researchers at The University of Texas at Austin and the University of Lille in France, have built a new component that will more efficiently allow access to the highest 5G frequencies, in a way that increases devices’ battery life and speeds up how quickly users can do things like stream HD media.

Smartphones are loaded with switches that perform a number of duties. One major task is jumping back and forth between different networks and spectrum frequencies: 4G, WiFi, LTE, Bluetooth, etc. The current radio-frequency switches that perform this task are always running, consuming precious processing power and battery life.

“Radio-frequency switches are pervasive in military communication, connectivity and radar systems,” said Dr. Pani Varanasi, division chief, materials science program at ARO. “These new switches could provide large performance advantage compared to existing components and can enable longer battery life for mobile communication, and advanced reconfigurable systems.”

The journal Nature Electronics published the research team’s findings.

“It has become clear that the existing switches consume significant amounts of power, and that power consumed is useless power,” said Dr. Deji Akinwande, a professor in the Cockrell School of Engineering’s Department of Electrical and Computer Engineering who led the research. “The switch we have developed can transmit an HDTV stream at a 100GHz frequency, and that is an achievement in broadband switch technology.”

The new switches stay off, saving battery life for other processes, unless they are actively helping a device jump between networks. They have also shown the ability to transmit data well above the baseline for 5G-level speeds.

Prior researchers have found success on the low end of the 5G spectrum – where speeds are slower but data can travel longer distances. This is the first switch that can function across the spectrum from the low-end gigahertz frequencies to high-end terahertz frequencies that could someday be key to the development of 6G.

The team’s switches use the nanomaterial hexagonal boron nitride, a rapidly emerging nanomaterial from the same family as graphene. The structure of the switch involves a single layer of boron and nitrogen atoms in a honeycomb pattern sandwiched between a pair of gold electrodes. Hexagonal boron nitride is the thinnest known insulator with a thickness of 0.33 nanometers.

The impact of these switches extends beyond smartphones. Satellite systems, smart radios, reconfigurable communications, and Internet of Things, are all examples of potential uses for the switches. In addition, these switches can be realized on flexible substrates making them suitable for Soldier wearable radios and communication systems that can benefit from the improved energy efficiency for longer battery life with faster data speeds as well as other defense technologies.

“This will be very useful for radio and radar technology,” Akinwande said.

This research spun out of a previous project that created the thinnest memory device, also using hBN. Akinwande said sponsors encouraged the researchers to find other uses for the material, and that led them to pivot to RF switches.

In addition to the U.S. Army, support through a Presidential Early Career Award for Scientists and Engineers, the U.S. Office of Naval Research and The National Science Foundation’s Engineering Research Center funded the research. The Texas Nanofabrication Facility partly fabricated the switch and Grolltex, Inc., provided hBN samples.

By U.S. Army CCDC Army Research Laboratory Public Affairs

HENSOLDT and Nano Dimension Achieve Breakthrough in Electronics 3D Printing

Saturday, May 23rd, 2020

New multi-layer PCB boosts electronics rapid prototyping

 

Munich, Germany/Nano Dimension’s USA HQ, South Florida (Nasdaq, TASE: NNDM), May 19, 2020 – Sensor solutions provider HENSOLDT together with the leading Additively Manufactured Electronics (AME)/Printed Electronics (PE) provider, Nano Dimension, has achieved a major breakthrough on its way to utilizing 3D printing in the development process of high-performance electronics components. Utilizing a newly developed dielectric polymer ink and conductive ink from Nano Dimension, HENSOLDT succeeded in assembling the world-wide first 10-layer printed circuit board (PCB) which carries high-performance electronic structures soldered to both outer sides. Until now, 3D printed boards could not bear the soldering process necessary for two sided population of components.

“Military sensor solutions require performance and reliability levels far above those of commercial components.” says HENSOLDT CEO, Thomas Müller. “To have high-density components quickly available with reduced effort by means of 3D printing gives us a competitive edge in the development process of such high-end electronic systems.”

“Nano Dimension’s relationship with HENSOLDT is the type of partnership with customers we are striving for,” commented Yoav Stern, Nano Dimension President & CEO. “Working together and learning from HENSOLDT led us to reach a first-of-its-kind in-depth knowledge of polymer materials applications. Additionally, it guided us in the development of Hi-PEDs (High Performance Electronic Device) that create competitive edges by enabling unique implementations with shortest time to market.”

AMEs are useful to verify a new design and functionality of specialized electronic components before production. AME is a highly agile and individual engineering methodology to prototype a new electronic circuitry. This leads to significant reduction of time and cost in the development process.  Furthermore AME allows for a verified and approved design before production starts, leading to higher quality of the final product.

HENSOLDT started working with Nano Dimension’s DragonFly 3D printing system in 2016, in order to examine the possibilities of 3D printing electronics. Last year, HENSOLDT successfully implemented the DragonFly Lights-Out Digital Manufacturing (LDM) printing technology, the industry’s only additive manufacturing platform for round-the-clock 3D printing of electronic circuitry.

Rescue Ready RetroFit – Fire Escape Ladders That Make Sense

Friday, May 15th, 2020

Local Norfolk Firefighters Brett and Eric created the Rescue Ready RetroFit, an escape ladder for homes. Initially, they took it Sharktank but ended up bringing the concept to the finish line themselves and are funding initial production via Kickstarter.

You configure the Rescue Ready RetroFit in your home, preattached to load bearing members in your wall, allowing you to quickly place it into action in case you need to get out of your house in the event of fire.

Offered in a 2-story model, with a 3-story version coming soon.

www.kickstarter.com/projects/rescueready/rescue-ready-retrofit-fire-escape-ladders-that-make-sense

Full Disclosure with TYR Tactical

Friday, May 15th, 2020

This is Part 1 of the inaugural episode of Full Disclosure which goes behind the scenes at TYR Tactical, taking a look at how products are designed. Today, they discuss the Shield and Dolly System.

Each episode will be broken down into two parts, and in this case, will be followed up on Tuesday, the 19th of May.

Strike Industries BIC Lighter Sleeve Concept

Monday, May 4th, 2020

What do you think of this potential Strike Industries BIC Lighter sleeve/case from Strike Industries? They are trying to keep it under $10 MSRP each.

Natick Soldier Center Designs Prototypes for Lifesaving Face Coverings for Soldiers

Sunday, May 3rd, 2020

NATICK, Mass. – Dangerous times call for quick action, including rapid prototype development. With this reality in mind, the Combat Capabilities Development Command Soldier Center quickly designed face covering prototypes that comply with Department of Defense standards and meet Centers for Disease Control and Prevention requirements for protection against COVID-19, the disease caused by the Coronavirus.

The CCDC Soldier Center, or CCDC SC, quickly developed six prototypes for face coverings, tested the prototypes, and chose one prototype that was highly rated by Soldiers for immediate development. CCDC SC also selected a second prototype, also well received by Soldiers, that has been further developed, coordinated with PEO Soldier, and will be a more permanent Army solution.

CCDC SC efforts focus on the research, development, and early engineering of the solution and building a Technical Data Package. The designs developed at CCDC SC have transitioned to its partners at PEO Soldier – Project Manager Soldier Survivability for production efforts. CCDC SC is also partnering with PEO Soldier on future iterations.

“During the pandemic, we must ensure that our Soldiers remain ready for any mission and that they are protected” said Douglas Tamilio, director of the CCDC SC. “Our Soldier protection and human factors expertise, combined with our testing and prototyping capabilities, enabled us to quickly develop an Army acceptable solution to the urgent requirement for face coverings.”

CCDC SC is committed to discovering, developing, and advancing science and technology solutions that ensure America’s warfighters are optimized, protected, and lethal. CCDC SC supports all of the Army’s Modernization efforts, with the Soldier Lethality and Synthetic Training Environment Cross Functional Teams being the CCDC SC’s chief areas of focus. The center’s science and engineering expertise are combined with collaborations with industry, DOD, and academia to advance Soldier and squad performance. The center supports the Army as it transforms from being adaptive to driving innovation to support a Multi-Domain Operations Capable Force of 2028 and a MDO Ready Force of 2035. CCDC SC is constantly working to strengthen Soldiers’ performance to increase readiness and support for warfighters who are organized, trained, and equipped for prompt and sustainable ground combat.

Annette LaFleur, team leader for the Design, Pattern and Prototype Team in the Soldier Protection and Survivability Directorate at CCDC SC, explained that CCDC SC “designers quickly brainstormed, sketched, patterned, and fabricated prototypes in one weekend – while material scientists, textile technologists and engineers coordinated the test and evaluation of potential materials.”

“The materials selection was a collection of past and current clothing development efforts, as well as sourcing readily available materials from industry,” said Molly Richards, a research chemical engineer at CCDC SC.

LaFleur explained that clothing designers on the Design, Pattern, & Prototype Team worked with load carriage experts at CCDC SC to rapidly develop an array of potential prototype systems that included six potential designs. CCDC SC’s Human Factors Team assessed the prototypes on Human Research Volunteers stationed at CCDC SC. The designs were given to Soldiers for feedback, a key component of all design efforts at CCDC SC.


“CCDC SC items, including the face covering, are developed with the Soldier from the beginning stages, so we can say it is ‘Soldier tested and Soldier approved,’” said Richards.

“The design selected needed no improvements,” said LaFleur. “We down selected to designs with the highest Soldier acceptance while considering other factors such as integration with helmets and eyewear as well as ease of manufacturing.”

The first design developed by CCDC SC is being fabricated in-house. CCDC SC specializes in prototype creation and is not a production shop. However, due to unprecedented circumstances caused by the pandemic, CCDC SC personnel are fabricating the first design, which was chosen because of its high acceptance with Soldiers and because it is easy to produce.

Richards explained that a small team of employees across three directorates are busy fabricating the first design with an initial quantity of 10,000 face covers to outfit Soldiers in basic training at Fort Benning, Georgia.

A second design, also highly accepted, has been further developed rapidly as a more permanent Army solution.

CCDC SC knowledge and expertise played an important role in the rapid design and development of the face coverings.

“We have a team of 10 talented clothing designers who work daily to design new and/or improved combat clothing, uniforms and individual protective items,” said LaFleur. “They have the military specific knowledge, skills, ability and creative drive. We collaborated with other CCDC SC subject matter experts in materials/textiles, human factors, anthropology for sizing; engineering technicians in the machine shop; and so many others in various disciplines. We need our Soldiers to remain healthy so they can remain optimized and defend our nation. At CCDC SC our priority is for the Soldier to not to be burdened by what they are wearing, so they can focus on their mission. For the face coverings, the goal is to meet the intent of the CDC and DOD guidelines for use of cloth face coverings when in public.”

“This effort was a natural fit for the expertise in the Soldier Protection and Survivability Directorate,” said Richard Green, Ph.D., director of SPSD at CCDC SC. “We have expertise in materials that enabled smart choices on the selection of materials to ensure the safety of the users. We have expertise in design to make sure that the items fit, function, and durability are appropriate for the intended use, and we have the expertise to provide our PM partners with technical data packages for further production. Mainly, however, we have a dedicated team of true professionals who were willing to come to work under restrictive working conditions and speedily execute this project because they understand the importance of meeting this need expeditiously. I could not be prouder of their effort.”

“CCDC Soldier Center has the expertise from design and prototyping to materials and textiles to react and execute quickly for the need for face coverings for the Soldier,” said Richards. “It has taken a team of people across directorates with a variety of expertise to execute quickly. Protection for our Soldiers is our top priority and taking measures to limit the spread of COVID-19 is essential during this unprecedented time.”

Amid COVID-19, 673d MDSS Airmen Innovate Added Layer of Protection

Saturday, May 2nd, 2020

JOINT BASE ELMENDORF-RICHARDSON, Alaska

Two 673d Medical Support Squadron (MDSS) Airmen refined their invention of a plastic barrier to protect medical providers treating patients with COVID-19, and airborne diseases in general, at Joint Base Elmendorf-Richardson, Alaska, April 7, 2020.

U.S. Air Force Senior Airman Michael Shoemaker, 673d MDSS biomedical equipment technician, and U.S. Air Force Staff Sgt. Andrew Taylor, 673d MDSS medical logistics noncommissioned officer in charge of acquisitions, designed and built a polycarbonate plastic enclosure to place over a patient’s head and upper torso with access for treatment via two holes at the head of the enclosure for a physician’s hands and arms, and two side doors for additional access.

“Ultimately, we wanted to create a mobile isolation room that could contain an infectious disease,” Shoemaker said. “This enclosure provides an extra layer of protection for medical staff because aerosol droplets can’t pass through it.”

Shoemaker said he got the idea after seeing the large, bubble-like ventilators medical providers in Italy and New York were using to treat patients with COVID-19. The ventilators had sufficient space around a patient’s head for a physician to reach inside and treat the patient from outside the barrier.

Shoemaker shared his idea for a sturdy, plastic barrier that could surround a patient’s head and upper torso with MDSS leadership, using a cardboard box for a visual. He said his leadership immediately gave him the go-ahead to build a prototype, and Taylor came on board to help with supplies and construction.

Taylor and Shoemaker built an acrylic prototype that same day, then invited medical professionals from infection control, respiratory therapy and anesthesiology to provide feedback and suggestions for improvements. A paramedic also intubated a medical manikin under the enclosure to assess its practicality.

“It was really cool to see the whole team excited about the idea, looking at the capability it could provide,” Shoemaker said. “Everybody was onboard. They pointed out shortfalls in the initial design and what we needed to change. For example, curving the front so there wasn’t a seam on the viewing platform, and making sure there were doors on the sides so medical technicians could support the physician.”

“Their recommendations made this enclosure a lot more functional than we originally anticipated,” Taylor said. “It could be used for more than the current situation with COVID-19. It could be used for almost any medical procedure needing an extra barrier for protection.”

To create the enclosure, polycarbonate plastic panels are cut with a waterjet, so they fit together almost like a puzzle. Thin brackets and rivets secure the panels together, and clear silicone seals the seams. The team is also working to create a single panel that can be folded into shape using heat, eliminating the need for brackets and rivets.

“It’s simplicity allows it to be quickly cleaned and sterilized after each use and ready for another patient in five to 10 minutes,” Taylor said.

“Working with the base innovation lab and the staff at the medical group, we’ve created something significant,” Shoemaker said. “If this is adopted and we’re able to make this a kit that can be sent out, it will outlast COVID-19 and go to any medical group with a need for it.”

In less than a week, with help from the 673d Medical Group, the JBER Innovation Lab and support from across the installation, these two Airmen created a functioning, potentially life-saving device.

By Airman 1st Class Samuel Colvin | 673 ABW/PA

Redditors Revive Interest in 1960s Army Emergency Ventilator Invention

Sunday, April 19th, 2020

ADELPHI, Md. — As the world confronts the shortage of essential medical equipment caused by the COVID-19 pandemic, the internet buzzes with efforts to build makeshift ventilators, some based on the idea of a respirator invented by U.S. Army researchers more than five decades ago.

When the coronavirus epidemic began to strain the supply of lifesaving medical equipment like ventilators, online communities of technologists banded together to help small companies and even everyday people create their own emergency medical equipment.

Among the many ideas and personal projects shared on internet forums, many people got excited over the design of a unique ventilator known as the Army Emergency Respirator. What caught their attention about this technology was that this particular apparatus could perform complex breathing-supporting functions without the need for any moving parts.

The Army Emergency Respirator has two configurations; a respirator with a moving bellows that takes over the intubated and sedated patients breathing, and a simple breathing assist device to help the patient breathe easier through pressure augmentation.

Army engineer Henrik H. Straub invented the device in 1964 while he worked at the Harry Diamond Laboratories, one of the seven facilities that merged to form the Army Research Laboratory in 1992.

The respirator represents one of the many important scientific milestones in the history of the U.S. Army Combat Capabilities Development Command’s Army Research Laboratory, officials said. It uses the principles of fluidics to assist or control the ventilation of the patient.

“The fluidic breathing assist device relies on the person’s labored and insufficient breathing to control the fluidic augmentation of breaths using a power-jet directed into or away from the patient’s face mask,” said Michael Scanlon, a branch chief with the lab. Scanlon began his career in the development of fluidics technology about 37 years ago when he started as a Cooperative Education student at Harry Diamond Laboratories.

Based on the theoretical foundation of fluid dynamics, fluidics allows a system to operate under a control comprised of pipes and other pneumatic or hydraulic components. Much like how electronic circuit boards use wires and electronic valves to direct the movement of electrons and govern the system’s functions, fluidic devices use small jet streams that travel along a circuit board-like structure to perform analog and digital operations. Depending on how a fluid circuit is arranged, engineers can create a variety of machines controlled entirely by the flow of liquid or gas traveling down carefully designed paths.

At the time, Harry Diamond Laboratories received a great amount of attention for pioneering the study of modern fluidics with the invention of the fluid amplifier in 1957, a device that forces a stream to follow a designated path and amplifies its power.

The apparatus named at the time the Army Emergency Respirator emerged as just one of many applications of this new breakthrough in fluidics. The device was developed by Straub and his collaborators at the Walter Reed Army Institute of Research to mainly function as an inexpensive yet reliable pressure-cycled respirator for when supplies run low.

The breathing assist device connects to a breathing mask and automatically helps the patient inhale and exhale with a feedback loop that takes advantage of the changing pressures inside of the mask.

When the air pressure inside the breathing mask is lower than outside the mask, the apparatus pulls in air from outside through a nozzle and carries oxygen into the patient’s lungs. Then, once the pressure inside the mask increases to a preset point, the apparatus automatically adjusts to help the patient to exhale, sending the air out through a different nozzle.

As a fluidic device, Straub’s invention didn’t require any moving parts. In fact, the laboratory’s prototype was only slightly larger than a pack of playing cards and consisted of a Lucite block with a system of intricate channels carved inside. However, its relatively simple design meant that it serviced as a low-cost disposable tool for routine use at hospitals and clinics.

“The elimination of moving parts in the respirator itself makes this device extremely reliable, easy to operate, and inexpensive to manufacture,” Straub stated in one of his 1965 reports.

While Straub successfully tested his pressure-cycled respirator on dogs and human patients, the device remained in development as a working prototype and was never fully fielded by the U.S. Army. A similar model called the Fluidic Breathing Assistor was patented by the Bowles Fluidic Corporation in 1971, but Army research into the apparatus discontinued by the 1980s.

Despite having been confined to history for over 50 years, the renewed public attention surrounding Straub’s invention gained momentum in last few weeks as independent technologists realized its potential – and discussed it on the internet – during this time of pandemic.

One engineer has already constructed an updated version of the 1965 ventilator and shared a video of the finished product on the social media website Reddit, prompting other users to look into the design as well.

“These fluidic designs [like those featured in Straub’s pressure-cycled respirator] are so simplistic that they are suitable for mass production at negligible unit cost,” Scanlon said. “Additive manufacturing technology, such as 3-D printing with plastics, will likely enable research prototypes to be quickly and inexpensively built and tested.”

The longevity of this one invention demonstrates how foundational knowledge created within the Army laboratories can lead to an impact that extends far beyond its originally envisioned applications, and over multiple decades, officials said.

Disclaimer: The U.S. Army Combat Capabilities Development Command’s Army Research Laboratory does not approve nor recommend any medical devices and has no position on any proposed applications of the Army Emergency Respirator for any purposes.

By U.S. Army CCDC Army Research Laboratory Public Affairs