TYR Tactical

Archive for the ‘Sustainment’ Category

Nutrition Research Keeps Warfighters Ready, Lethal in Extreme Cold

Sunday, November 30th, 2025

WASHINGTON — As the race to control the Arctic intensifies, more research is focused on how to optimize service member performance in the extreme cold, where lack of sleep and appetite, altitude and equipment issues can all affect a warfighter’s ability to function.

Researchers at the U.S. Army Research Institute of Environmental Medicine’s Military Nutrition Division in Natick, Massachusetts, study physiological stressors that warfighters encounter. By manipulating dietary, exercise and environmental conditions, they’re working to determine the best way to deliver the right nutrition and energy to increase warfighter lethality.

How extreme cold negatively affects warfighters

In extreme cold environments, difficult terrain, bulky clothing, heavy equipment and the body’s own process for regulating internal body temperature can cause service members to expend more energy. Many also don’t get enough nutrition or sleep, said USARIEM research psychologist Harris Lieberman.

“Sleep deprivation is what usually occurs when you’re deployed,” he continued, “and service members don’t eat enough food [in the cold] to keep up with all the work that they do.”

The U.S. military has a cold-weather version of the meals ready to eat, which is dehydrated to keep the rations from freezing. But they need to be rehydrated at mealtime, which can take time — something not all warfighters have. Many just don’t eat during busy time periods. That lack of nutrition can lower the energy levels required to do the mission, explained Lee Margolis, a veteran-turned USARIEM nutrition physiologist.

“Energy expenditures can range anywhere from 5,000-7,000 calories per day [in extreme cold],” Margolis said. “For an average individual, normally you’re going to burn about 2,000-3,000 calories per day.”

High altitudes, where less oxygen is available, can also affect energy expenditure — even in the strongest special operators — and change the body’s ability to metabolize food for fuel.

“It’s critically important that we develop solutions to offset the impacts of altitude,” explained James McClung, chief of USARIEM’s Military Nutrition Division. “Nutrition can be a part of that.”

Other issues, such as equipment freezing up and losing its ability to function, can also affect productivity.

Mimicking Extreme Temps

Researchers visit cold-weather climates, such as Alaska and Norway, to perform studies, but they’re also able to do some at home. USARIEM’s Doriot Climatic Chambers allow experts to test the effects of extreme environments in two massive indoor chambers: one focuses on human-subject testing, while the other is used for equipment testing.

“Every climate you could possibly imagine … we can recreate,” said Facilities Manager Jeff Faulkner.

The chambers’ temperatures can range from 165 to minus 65 degrees, and they can create 40 mph of wind, rain and snow. Each chamber has inclining treadmills that can handle up to five Soldiers at 15 mph on a 12-degree incline. Smaller conditioning rooms have the same capabilities as the chambers, except they can drop to minus 72 degrees.

In one of the smaller conditioning chambers, Lieberman is leading a cold-weather study to analyze the behavior, physiology and performance of stressed, sleep-deprived Soldiers to determine what nutritional needs will increase their performance.

After various pretests and body composition measurements, the volunteers, who are part of the Natick laboratories’ Soldier Volunteer Research Program, spend two days and one night in the room at 16 degrees. While wearing cold-weather-appropriate gear, they undergo various physical activities, such as stationary bike rides and hand strength tests, to measure their reaction time and vigilance.

They take various cognitive performance tests to measure mental acuity, and they eat meals primarily consisting of military rations that dietitians tailor specifically to their needs. They also forgo sleep. “If something unexpected happens, can you effectively respond and correctly deal with it?” questioned Lieberman, referring to the study’s end goal.

Carbs, fat, protein: What’s best for energy balance?

Meanwhile, USARIEM researchers have been working to get a better understanding of the types of macronutrients that will help cold-weather combatants thrive. The goal: to keep warfighters from expending more energy than they’re consuming.

“We’re studying using macronutrients to avoid negative energy balance — the case where we cannot eat enough to maintain physical or cognitive performance — which is associated with poor performance and also an increased risk of injury,” McClung said.

“We’ve seen that there are decreases in lower body power specifically,” Margolis said of the negative energy balance. “Obviously, under a combat scenario, your ability to move very quickly, especially if you’re carrying a heavy kit, may be the difference in survival.”

The research, which has been years in the making, helped to develop a more energy-dense ration known as the close combat assault ration. The CCAR recently replaced the first strike ration for combat troops.

In 2016, in collaboration with the Norwegian Defense Research Establishment, known as FFI, USARIEM began studying Soldiers in the field to see how they metabolized prototypes of supplemental snack bars created by the Army Combat Capabilities Development Command Soldier Center’s Combat Feeding Division. One bar was higher in carbohydrates, while the other was higher in protein. The result: the volunteers liked and ate the bars, but they ate fewer of their actual combat rations, leading to energy deficits.

Further lab research in 2022 studied the amount of food Soldiers ate by feeding volunteers a higher-fat prototype product. Fat has more calories per gram than carbs and protein, so a bar with a higher-fat count could provide more energy in a smaller package, Margolis said — something that could help lighten warfighter load during combat operations.

By providing the volunteers with the higher-fat prototype product, researchers wanted to see if their energy intake would increase.

All of the volunteers ended up consuming more calories than in previous studies. However, most of their energy deficits remained at moderate levels, causing no adverse effects, explained Emily Howard, a USARIEM nutritional physiologist who helped carry out the study. The takeaway for researchers: the amount of food a warfighter consumes is the most critical factor in preserving their performance, not so much the composition of that food.

However, since Soldiers don’t typically eat a lot in cold-weather conditions, the research into how to optimize macronutrients in rations continues.

Evolving tactics

One upcoming study will monitor how warfighters on cold-weather ruck marches perform when eating two newer prototype ration bars: one that’s higher in fat and more energy-dense, and another that’s less energy-dense and higher in carbs. During the study, researchers plan to measure each volunteer’s oxygen and carbon dioxide levels.

“We’re able to actually calculate if their body is using primarily carbohydrate, primarily fat, or a mix while they’re doing exercise,” Margolis said.

The study will also look at glucose and insulin level changes, as well as hormone responses, to see how well that fuel sustains them on long marches and during moments when they might need to pick up the tempo.

Margolis’ team also plans to do some observational studies during the annual exercise Arctic Edge in Alaska in 2026 to see how service members are using the cold-weather MRE and its supplements.

Once the studies are concluded, USARIEM’s findings are shared with the Combat Feeding Division as recommendations for adjusting current rations or developing new ones.

By Katie Lange, Pentagon News

T.J. Clark International’s 600 GPM Expeditionary Fuel/Water Trailer Mounted Centrifugal Pump System Triumphs in U.S. Army’s Grueling First Article Testing

Friday, November 14th, 2025

DELAWARE, Ohio, Nov. 12, 2025 — T.J. Clark International has achieved a significant milestone with its market-leading 600 GPM Expeditionary Fuel/Water Trailer-Mounted Centrifugal Pump System, a next-generation tactical fuel distribution solution. The system has successfully completed the U.S. Army’s rigorous First Article Testing (FAT), paving the way for full-scale production and deployment to the U.S. military. This accomplishment further establishes T.J. Clark’s leadership in developing innovative solutions for contested logistics.

The next-generation tactical fuel/water pump system endured a relentless gauntlet of over 70 rigorous tests, designed to replicate the harshest battlefield conditions—from scorching desert heat to bone-chilling arctic extremes. Each trial pushed the system’s limits, ensuring unmatched reliability for mission-critical fuel delivery in multi-domain operations.

“Being the first and only expeditionary fuel and water pump system to successfully complete First Article Testing in accordance with MIL-PRF-53051D is a major achievement for T.J. Clark,” said Jake Jenkusky, Director of Business and Product Development at T.J. Clark International. “Our mission is to continue delivering this equipment to the warfighter to enhance operational and logistical capabilities at the tactical edge.”

The T.J. Clark Fuel and Water Expeditionary Pump System is purpose-built to exceed the performance of legacy systems.

The next-generation tactical fuel and water pump system redefines excellence in expeditionary logistics and has been assigned a National Stock Number—a rare distinction within the defense industry, for both the fuel and water variants. Purpose-built for versatility, T.J. Clark’s pump system enables warfighters to operate under both Size 1 (350 GPM) and Size 2 (600 GPM) specifications, delivering greater operational capability with fewer pieces of equipment.

In addition to the adverse environments and terrain that the system is designed to endure, the pump system undergoes rigorous ISO 9001 quality system controls throughout production.

“T.J. Clark is committed to providing the highest quality expeditionary equipment to the warfighter.” said Devan Ohst, Quality Director at T.J. Clark International. “Our pump system is the first and only system to successfully complete First Article Testing in accordance with MIL-PRF-53051D, while also being produced in an ISO 9001 production environment. This achievement demonstrates T.J. Clark’s ability to take military specifications from the whiteboard to the production floor.”

The tactical fuel and water pump system joins T.J. Clark International’s elite lineup—including the U.S. Navy Firefighting Suppression System and the Hose Employment Retrieval System (HERS)—as a cornerstone of the company’s industry-leading portfolio. This latest achievement further reinforces T.J. Clark’s reputation for delivering battle-ready solutions that drive mission success in today’s ever-evolving geopolitical landscape.

The next generation of T.J. Clark products will integrate the newly proven 600 GPM pump system into an ISU-90 shipping container, creating a one-stop, containerized expeditionary refueling system (CERS). This solution includes everything needed for fuel management and distribution, while maintaining a compact footprint and enabling agile deployment.

For more information about T.J. Clark International LLC and its capabilities, visit tjclarkintl.com.

Katadyn Group Introduces Aquifer 3000 Portable Desalination System

Wednesday, October 1st, 2025

Military-grade water purification technology delivers 3,000 gallons of fresh water daily

PETALUMA, Calif., Sept. 29, 2025 – Katadyn Group, a global leader in sustainable hydration, nutrition and cooking solutions, today announced the release of the Aquifer 3000, a new portable desalination system developed with input from the U.S. military. The system is one of the most advanced water purification technologies designed for remote military operations.

Capable of producing 3,000 gallons (11,350 liters) of safe drinking water per day, the Aquifer 3000 provides 500 people with 6 gallons of drinking water per person per day from seawater, brackish, or fresh sources. It comes in two rugged transport cases, each under 190 pounds, for two-person carry. Tool-free assembly, intuitive controls, and rapid setup and takedown make the system reliable for mission-critical operations.

The Aquifer 3000 is the newest product in the Aquifer Series from Spectra Watermakers, a Katadyn Group brand. The series includes solutions designed for military, humanitarian aid, and disaster relief applications. The 3000 offers a dedicated defense solution, combining mobility, quick setup, daily redeployment, and durability proven through MIL-STD-810H testing.

“The Aquifer 3000 was developed for the U.S. military to deliver dependable water supply in the most demanding conditions,” said Chris Voxland, president, North America, Katadyn Group. “Its combination of portability, output, and durable military-grade design ensures readiness in environments where failure is not an option.”

The system operates in two modes for maximum flexibility. High Mode (3,000 gallons per day) is used under normal conditions, while Low Mode (1,600 gallons per day) is suited for solar applications, smaller power sources, or reduced sound signature. The Aquifer 3000 is tested to MIL-STD-810H for durability and is compliant with the Buy American Act and Berry Amendment.

“We engineered the Aquifer 3000 to be simple to operate and exceptionally durable,” said John Mohrman, mechanical engineer, Katadyn Desalination LLC. “Its tool-free assembly and military-grade construction make it reliable for quick setup and daily redeployment in the field.”

In addition to desalination systems, Katadyn Group’s portfolio includes the compact Hands-Free Desalinator (HFD), and lightweight filtration solutions such as the BeFree AC Microfilter, Steripen Defender UV system and Micropur MP1 purification tablets, designed for rapid hydration on the move.

The Aquifer 3000 is available now for military customers in North America. For sales inquiries, contact Chad Reams, military business development manager, Katadyn Desalination, at 415-526-2780.

Is the TacValve ModCan 1Qt Your Next Canteen?

Monday, August 11th, 2025

A couple of weeks ago I ran across a relatively product, the ModCan, made by a company called TacValve. Right afterward I had the opportunity it to speak with the creator of this new 1 quart hydration flask who related that he designed it based upon his experience as a Special Forces NCO.

It seems that since the advent of MOLLE and the Camelbak hydration reservoir (and it’s clones) the GI issue 1 Qt canteen isn’t a common sight on a load carriage system. Instead, we are seeing a lot of Nalgene bottles but they are an adaptation to the function rather than purpose built for the “Soldier’s load”.

The ModCan is designed based on need. It features a large removable lid so you can quickly fill it from a stream if need be. In fact, it’s the same size as a Nalgene mouth so you can use the same screw-on purification systems you ready own. Additionally, it’s made from SERVOGARD antimicrobial and anti-fungal plastic so you don’t have the issues of the funk that would grow on the old 1 Qt GI canteen. It’s also BPA, BPS, PFAS, and phthalate-free.

Squeezable for pressurized flow, the ModCan also features a clear strip down the side called a Viewstrip, so you can see how much liquid is left inside.

Something I really like about it is that it has an NBC cap which is compatible with Protective Masks fitted with a NATO standard hydration tube by fitting an Avon Water Canteen Cap (8465-01-529-9800) or Dräger Canteen Cap. It is also compatible with a Mira Canteen Cap.

During my discussion with TacValve they revealed that they are awaiting certification from the Joint Program Executive Office for Chemical, Biological, Radiological and Nuclear Defense (JPEO-CBRND) for use in a slimed environment.

I’ve seen some promising alternatives to the 1qt canteen in the past but the designers were unfortunately underfunded. TacValve’s production is scalable with an ability to flex to up to 50,000 units per week. They underestimated the initial demand and are working to quickly rectify that.

We’ve currently got a military looking for US made gear that can be procured at scale during a crisis, and the ModCan fits that bill. In the meantime, they’ll be available for end of year purchases which close in early September. They can be ordered by the case which contains 72 ModCans.

Hopefully, we will see the ModCan evaluated by the Army during an upcoming Advanced Expeditionary Warfighter Experiment (or equivalent) or through the Soldier Enhancement Program soon.

Meanwhile, you can order yours at tacvalve.com. I believe they will be back in stock with week. Additionally, CANA Provisions should have them back in stock soon as well. I understand they sold out in hours last time they had them in stock.

Offered in OD Green, Coyote, Gray, Black, and Clear. I can’t wait to get my hands on some of these.

QD Hose Adapter for Nalgene Bottles

Saturday, March 15th, 2025

Coyote Tactical Solutions offers a QD Hose Adapter for 32oz / 48oz wide mouth Nalgene bottles.

It’s easy to use. Just replace the cap of your current bottle with this one, cut provided drink straw to desired length (32oz or 48oz bottle), and then cut the hose to your desired length.

Yeah, you can get something kinda like it somewhere else, but I’m sharing this one. No connection at all to these guys but I like what I see.

www.coyotetacticalsolutions.com/products/quick-detach-hose-kit-wide-mouth-nalgene

Qore Performance Expands ICEFLASK Line with Release of ICEFLASK MOLLE Holster

Tuesday, January 14th, 2025

Knoxville, TN — Qore Performance continues to expand their IceAge Ecosystem of accessory holsters for their newest thermoregulation and hydration innovation, the ICEFLASK water bottle, with the release of the all-new ICEFLASK MOLLE Holster. ICEFLASK is a collaboration with Felix from Redbeard Tactical.

The ICEFLASK MOLLE Holster is almost identical to the ICEFLASK Wing Holster released at launch last month, except that it does not have the Velcro® lined wing. The ICEFLASK MOLLE Holster, as the name suggests, is perfect for mounting ICEFLASK Holsters on any MOLLE-equipped surface or equipment.

Key Features and Benefits of ICEFLASK:

  • Cooling/Heating/Hydration: ICEFLASK carries 500ml of water, 23 watts of conductive cooling, or 17 watts of conductive heating
  • Wearable: ICEFLASK is the exact dimensions of a PRC-152 MBITR radio and fits in any -152 compatible pouch in the NATO inventory
  • Stackable: ICEFLASK stacks and nests, making an ideal and ultra-efficient replacement for traditional, single-use “blue ice” blocks to keep food and drinks chilled in your favorite hard or soft side cooler
  • Made in USA: ICEFLASK is 100% Made in USA from US-sourced, FDA-certified, BPA-free, HDPE
  • Durable: ICEFLASK is built to last in austere, no-fail environments
  • Conformal: ICEFLASK’s ergonomically-optimized, body-curve geometry for comfort and efficient thermal exchange when worn against the body, is also ideal for external pack storage pockets
  • Threads: ICEFLASK uses the nearly universal 28-410 thread standard found on bottled Coca-Cola products for easy, improvised support in the field

ICEFLASK is proudly 100% Made in the USA from US materials, ICEFLASK MOLLE Holster is 100% Made in the USA from US materials by US citizens at Qore Performance HQ2 in Knoxville, TN. ICEFLASK and ICEFLASK Holsters are available now, exclusively at QorePerformance.com.

Ranger Green ICEFLASK Now Available for Pre-Order

Friday, December 27th, 2024

We recently introduced you to the Qore Performance ICEFLASK which was developed in cooperation with Redbeard Tactical.

ICEFLASK is a 500ml water bottle in the exact shape of a PRC-152 MBITR radio for conductive cooling, heating, and hydration anywhere you can put a radio pouch.

Initially available only in Frost White, Ranger Green ICEFLASK pre-orders are now open. Available as single, seven, or 18 ICEFLASKs with optional Wing Holster in MultiCam, Ranger Green, Coyote, and Black.

All orders will ship in 3-6 weeks on a first in, first out basis.

The ICEFLASK Wing Holster is 100% Made in USA from US and/or USMCA materials by US Citizens at their Knoxville, TN HQ2. ICEPLATE Curve and ICEFLASK are 100% Made in USA from 100% FDA Certified BPA-free, HDPE. Patents issued and pending.

www.qoreperformance.com/collections/iceplate-featured/products/iceflask

Beez Combat Systems – Big Rig Hydration

Monday, December 23rd, 2024

The Big Rig Hydration by Beez Combat Systems specifically supports the Cana Provisions AR-1 pump via a laser cut pouch manufactured in the United States. Built into the pouch are two hose retainer bungees constructed from laser cut laminate as a low-profile simple means of securing both intake and outtake hoses.

The Big Rig system is a large mission configurable Beaver Tail system which attaches to a Downeast 1606 frame as found on MOLLE system packs.

www.beezcombatsystems.com/products/big-rig-hydro

*The Frame, Shoulder Straps, Waist Pad , Water Can, Pump, Hoses, Pouch Items and any other External pouches are not included. The Big Rig external grid field allows the attachment of pouches to meet the users specific configuration needs.