XC3 Weaponlight

Archive for the ‘Ammo’ Category

NATO Standardizes FN’s 5.7x28mm Caliber

Monday, March 1st, 2021

(McLean, VA – March 1, 2021) FN America, LLC is pleased to announce that the FN-designed 5.7x28mm caliber has been standardized by NATO. The caliber was designed in the late 1980s for use with the FN P90® and FN Five-seveN® pistol. With almost three decades of trusted use, the FN 5.7x28mm continues to leverage the groundbreaking design to improve range, accuracy and terminal performance from small arms. As NATO adds the FN 5.7x28mm to their standard small caliber ammunition portfolio, FN proudly continues its long legacy of small arm innovation as it enhances service to civilians, law enforcement, and militaries across the globe.

In a continuous effort to promote interchangeability of all small caliber ammunition used by allied armed forces, NATO has recently finalized the standardization process of the FN®-designed 5.7x28mm caliber by approving the standardization agreement (STANAG) 4509.

The 5.7x28mm caliber is now integrated into the Multi-Caliber Manual Of Proof and Inspection (AEP-97) and joins the standardized NATO small caliber ammunition portfolio, along with the 9x19mm NATO, the 5.56x45mm NATO, the 7.62x51mm NATO and the 12.7x99mm NATO (also widely known as the .50 caliber).

As a NATO standardized caliber, the 5.7x28mm provides armies with the guarantee of interchangeability between ammunition from different manufacturers and operational efficiency in weapons of this caliber.

Coming after the FN®-designed 5.56x45mm and 7.62x51mm calibers which were standardized by NATO in 1957 and 1981 respectively, this new NATO standardization confirms FN Herstal’s leading position as a designer and manufacturer of small caliber weapon-ammunition systems. It also reinforces the company’s strategy and dedication to provide modern-day armed forces and security forces all across the world with the best performing and efficient small caliber ammunition concepts and designs.

To learn more about FN’s 5.7-chambered firearms or other FN products, please visit www.fnamerica.com.

Soldier Center’s New Capability Streamlines Munition Fragmentation Data Collection

Wednesday, February 17th, 2021

NATICK, Mass. – The U.S. Army Combat Capabilities Development Command, or DEVCOM, Soldier Center, working in conjunction with academia and industry, has developed the Fragmentation Rapid Analysis Generator using Computed Tomography, or FRAG-CT.

“FRAG-CT supports the Army Chief of Staff’s priority to better protect the warfighter in current and future combat situations,” said Lisa King-Schiappa, the Protection Technology Development team lead in the Protection Systems Division, Soldier Protection Directorate, at the DEVCOM Soldier Center.

King-Schiappa explained that the “FRAG-CT analysis tool has matured into a stand-alone Graphical User Interface, or GUI, that streamlines the gathering of valuable munition fragmentation data from indirect fire arena tests.”

The method produces a data file of the munition fragmentation characteristics along with a data file used for armor design and also distinct 3D files of each individually scanned fragments for follow-on future analysis. FRAG-CT makes it possible to process arena test bundles up to 200 times faster than current hand-count methods. This new methodology can decrease bundle analysis time from months to hours.

“Timely, accurate and repeatable evaluation of indirect fire threats are critical for developing new armor designs and expeditionary protection systems,” said King-Schiappa. “FRAG-CT is the solution to time-consuming and unreliable fragment hand-count data.”

“The FRAG-CT analysis tool streamlines the gathering of munition data,” said Tom Reynolds, Protection Systems Division leader, Soldier Protection Directorate, DEVCOM Soldier Center. “This tool is less time-consuming and more reliable than other methods and will aid in the development of improved armor design.”

To develop FRAG-CT, the Soldier Center collaborated with a number of agencies, along with its development partner Compotech, headquartered in Brewer, Maine, and a CT scanning expert at the University of Maine.

“The collaboration with the National Ground Intelligence Agency, DEVCOM Army Research Lab, DEVCOM Data Analysis Center, DEVCOM Armament Center, Naval Surface Warfare Center, Compotech and UMaine was significant in the development of FRAG-CT,” said King-Schiappa. “The team was comprised of subject matter experts in the fields of threat assessment, munition exploitation, armor design, CT scanning and expeditionary ballistics – these critical aspects support the rapid development of an improved methodology for armor design.”

In addition to protective equipment, FRAG-CT may also aid in munition development.

“Warhead development is an iterative process from design to prototype to testing and back to design,” said Henry Hsieh, mechanical engineer, DEVCOM Armament Center. “This process is often cost prohibitive due to the time and labor required to collect and analyze vast amounts of data after a destructive warhead event. The FRAG-CT technology has the potential to minimize or even eliminate the laborious process of manually picking, cleaning, weighing and sorting tens of thousands of fragments after each warhead test, drastically reducing labor cost as well as data turn-around time. With this technology in place, warhead developers can rapidly and confidently design munitions adapted for our next generation of warfighters.”

Data collection and analysis play an all-important role in DEVCOM Soldier Center’s commitment to advancing capabilities and technologies for the Soldier.

King-Schiappa noted that software technology and analysis capabilities associated with FRAG-CT will also help address mission priorities that emphasize increased maneuver and lightweight expeditionary ballistic protection — thus, delivering protective expeditionary maneuver systems and Mission Command Technologies into Soldiers’ hands more quickly to increase warfighter readiness.

“Threats of interest are ever changing,” said King-Schiappa. “The Army is working diligently to narrow the capability gaps that affect Soldiers and enable the rapid delivery of capabilities to the warfighter. FRAG-CT enforces the aspect of rapid delivery for ongoing threat characterization work.”

The DEVCOM Soldier Center is transferring the software technology and the analysis capability to both the DEVCOM Army Research Laboratory and DEVCOM Armament Center.

DEVCOM SC, DEVCOM ARL, and DEVCOM AC have signed a software use agreement, or SUA, that is emplaced for work to support both arena-test methodologies and water-test methodologies using FRAG-CT. This GUI and upgraded test methodology will enable DEVCOM AC and DEVCOM ARL to process arena- and water-test data with greater accuracy, speed and repeatability.

“FRAG-CT is a state-of-the-art software package that allows the user to quickly and accurately process large amounts of fragment data under one platform,” said Justin Pritchett, a mechanical engineer at the DEVCOM Army Research Laboratory. “It has a multiple-input, multiple-output capability that supports data input from different types of fragmenting munition experiments and outputs various data formats for modeling and simulation codes. This technology advancement will drive how we process and collect large data sets in the future.”

King-Schiappa explained that the methodology and GUI may also feed modeling and analysis efforts tied to software such as the Advanced Joint Effectiveness Model, or AJEM. AJEM is a survivability, lethality, and vulnerability computer simulation code that is capable of analyzing one or more threats attacking one or more rotary-wing or fixed-wing aircraft, small watercraft, ground-mobile system, and mounted or dismounted personnel.

Mike Maffeo, a senior engineer on the Ballistic and Blast Protection Team, Protection Materials Division, Soldier Protection Directorate at the Soldier Center, explained that there are other models in addition to the AJEM model that can also use this data, including a casualty software called the Integrated Casualty Estimation Methodology, or ICEM, model.

Maffeo, who serves as the model manager for ICEM, explained that ICEM was developed specifically to model dismounted soldiers and the body armor they are wearing.

Maffeo believes that FRAG-CT is an important innovation in fragmentation data collection and analysis.

“FRAG?CT looks to be a real game changer in getting new fragment files quickly for armor assessment and vulnerability analysis,” said Maffeo. “With all the data that is being collected by FRAG?CT, it opens opportunities to increase the fidelity of the modeling and analysis. Some of these newer munitions have asymmetric (non?symmetric) burst patterns that are difficult to model without the right data. FRAG?CT should allow us to get this type of data quickly.”

In the future, FRAG-CT may also have applications for Elastic Plastic Impact Computation, or EPIC, and beyond.

By Jane Benson, DEVCOM Soldier Center Public Affairs

Remington Websites Are Up

Wednesday, February 10th, 2021

Remington.com is for ammunition and RemArms.com is for firearms.

Browning X-Point Defense: The Dependable Choice for Personal Protection

Tuesday, February 9th, 2021

Arnold, Mo., (February 8, 2021) – Browning® X-Point™ Defense provides The Best There Is™ in personal defense handgun ammunition technology.

The most recognizable feature of X-Point Defense is its distinctive hollow-point bullet design, which contains an X-shaped shield in the nose of the bullet. The X guards the hollow point from becoming obstructed with material upon impact to ensure positive bullet expansion. The unique design also makes for rapid energy transfer.

Add to this a nickel-plated brass shell case for repeatable, reliable functioning in a wide variety of handguns.

X-Point Defense ammunition is available in loadings for five of the most popular defense calibers from 380 Auto to 10mm Auto and in bullet weights from 95 to 230 grains. 

When the situation is critical, the X-Point Defense is the technology you want. Look for Browning X-Point Defense handgun ammunition in 20-round boxes at a retailer or dealer near you.

www.browningammo.com

Federal Ammunition’s Support of Injured Veterans Approaches $250,000

Wednesday, February 3rd, 2021

ANOKA, Minnesota – February 3, 2021 – Federal Ammunition is committed to empowering our nation’s injured veterans. Since 2011, Federal Ammunition has supported Wounded Warrior Project (WWP) and the nonprofit’s free programs and services with an annual contribution to the Minnesota Wounded Warrior Charity Golf event. To date, the total contribution is just shy of $248,000 dollars.

Wounded veterans face significant challenges when they return to civilian life, and through the generous support of donors and corporate partners, WWP provides support during their recoveries, wherever they are in that journey.

“I’m proud of this program,” said Rick Stoeckel, Federal Ammunition’s Shotshell Product Director. “When our wounded heroes return, the needs are great and Federal is proud to assist in any way that we can, and the consumers have responded by purchasing the product that supports Wounded Warrior Project in our backyard of Minnesota and throughout the United States.”

Through our financial contribution, Federal Ammunition is directly supporting the programs and services that give warriors access to independence, mental and physical health, career counseling, peer support and connections to other veterans, and family support—free of charge.

Even the most challenging targets are no match for consistent, hard-hitting Federal Top Gun target loads. High-quality lead shot produces even patterns that crush clays. These loads also feature consistent, reliable Federal primer; an eight-segment crimp; and an unique wad column for consistent patterns.

Federal ammunition can be found at dealers nationwide or purchased online direct from Federal. For more information on all products from Federal or to shop online, visit www.federalpremium.com.

SIG SAUER Completes Final Delivery of Next Generation Squad Weapon System to U.S. Army

Tuesday, February 2nd, 2021

NEWINGTON, N.H., (February 2, 2021) – SIG SAUER, Inc. is proud to announce the final delivery of the Next Generation Squad Weapons (NGSW) systems to the U.S. Army, consisting of the revolutionary 6.8×51 hybrid ammunition, the NGSW-AR lightweight belt-fed machine gun, the NGSW-R rifle, and suppressors.

“This historic moment is the culmination of an incredible collaboration between the U.S. Army and SIG. We commend Army leadership for having the vision to undertake this monumental procurement process and for remaining vigilant in their mission to bring a modern, transformational weapon system to the battlefield,” began Ron Cohen, President and CEO of SIG SAUER. “Throughout the program we have been given unprecedented access to the soldiers and Marines who will ultimately field these weapons. These soldier touchpoint events have led to rapid advancements over the current weapons systems and resulted in our delivery of the most innovative Next Generation Squad Weapons system to the U.S. Army.”

Each component of the SIG SAUER NGSW system offers significant advancements in battlefield weapons performance beginning with the SIG SAUER 6.8×51 Hybrid Ammunition – a lightweight cartridge designed to handle higher pressures resulting in increased velocity and terminal performance.

The SIG SAUER Lightweight Belt-Fed Machine Gun (NGSW-AR) doubles the effective range and is 40% lighter that the current M249 while maintaining the preferred belt-fed operation, with reduced felt recoil to increased accuracy.

The SIG SAUER Rifle (NGSW-R) is built on the foundation of the battle tested MCX platform with the added firepower of the 6.8×51 round; both the NGSW-AR and NGSW-R feature familiar AR-style ambidextrous ergonomics designed for a seamless transition from the legacy weapons to the SIG NGSW system.

The final component of the system is the SIG SAUER Next Generation Suppressors for reduced sound signature.

We are immensely proud that our entire NGSW submission has been designed, engineered, and manufactured as one integrated system by one single American company at our U.S. facilities,” continued Cohen. “Each component has been exhaustively tested with the others to ensure peak operational performance and endurance for the rigors of the battlefield.”

“As a leader in the firearms manufacturing industry we understand the challenge of bringing a system like this to reality. We designed our NGSW system to be production ready and with every component coming from SIG, it presents minimal fielding risk to the U.S. Army. The form, fit, and function of the firearms is familiar to our warfighters so the transition in the training and qualification of soldiers and Marines is faster and easier, and despite its revolutionary design, hybrid ammunition can be manufactured on a widespread basis immediately. We have a proven and successful track record of delivering multi-branch, service-wide, successful weapons programs to the U.S. Army, and we stand ready,” concluded Cohen.

The revolutionary designs and engineering advancements that were made throughout the development of the SIG NGSW system have ushered the launch of multiple commercially available products in the coming months. These products include SIG FURY hybrid ammunition which uses the NGSW cartridge design for various calibers, and recently gained the regulatory Small Arms and Ammunition Manufacturers Institute (SAAMI) approval, the MCX-SPEAR semi-automatic rifle, and the SIG Next Generation Suppressors.

Visit sigsauer.com to learn more about the U.S. Army selection and delivery of the SIG SAUER Next Squad Weapons.

Federal Awarded 5.56mm NATO Service and Training Ammunition Contract for the DOJ, FBI

Wednesday, January 27th, 2021

ANOKA, Minnesota – January 27, 2021 – The Department of Justice (DOJ) – Federal Bureau of Investigation (FBI) has selected Vista Outdoor’s Federal Ammunition brand as the primary awardee for their 5.56mm NATO Service and Training, Reduced-Lead Ammunition. This multiple-award, Indefinite Delivery, Indefinite Quantity contract is for an ordering period totaling five years with product delivery beginning in April of 2021.  

“Federal continues to be honored that the most trusted law enforcement agencies both domestically and internationally continue to believe and value the products we make,” said Federal’s President Jason Vanderbrink. “It’s a solid validation of the technology and performance found in every round of ammunition made by our highly skilled American workforce.”

The FBI is the federal government’s principal agency responsible for investigating violations of more than 260 Federal statutes. For this award, they selected a service round utilizing Federal Ammunition’s tactical bonded technology.  The Tactical Bonded line is a trusted partner for some of the most intense conditions.  Made exclusively for law enforcement, it achieves reliability, terminal performance, and accuracy paramount to the survival of special agents and others in the face of violent confrontation.  

“This is a very prestigious award and substantiates Federal’s reputation as the manufacturer of the market’s most advanced rifle ammunition.  From service to training, Federal offers the best rifle rounds for supporting the specified mission,” said David Leis, Federal’s VP of Law Enforcement, Government and International Sales. “The training round selected is designed with one of the most accurate bullets in the market.  The cartridge is configured to replicate duty performance, so agents’ training experiences are authentic to their duty expectations.”

Federal ammunition can be found at dealers nationwide or purchased online direct from Federal. For more information on all products from Federal or to shop online, visit www.federalpremium.com

SIG Ammunition Produced & Delivered Over 825,000 Rounds of 6.8x51mm Composite Case Ammo for US Army Next Generation Squad Weapons Program Prototype Test #2

Wednesday, January 27th, 2021

Last month SIG Ammunition delivered 825,000 rounds of their composite cased 6.8x51mm ammunition to the US Army for Prototype Test #2 of the Next Generation Squad Weapons program. This is in addition to earlier deliveries as part of the program as well as ammunition used for in-house development and testing. All told, I’d estimate they’re approaching over one million rounds of next generation hybrid cased ammunition.

The NGSW program will replace the 5.56mm M4 Carbine and M249 Squad Automatic Weapon with a new Rifle and Automatic Rifle at the squad level in close combat formations like infantry and cavalry scouts. The other services are monitoring the program as well to decide if they want to participate.

In addition to the ammunition, NGSW-AR lightweight machine guns, and NGSW-R rifles mentioned above, the program also includes suppressors. Additionally, they are working on a dedicated Fire Control system with other vendor teams.

At the heart of this program is the ammunition. The Army gave industry a 6.8mm projectile and a performance specification, but left it up to them on how to best deliver that projectile within the required performance parameters.

Turns out, that performance they are seeking is similar to 270 Win Short Mag. The velocities required to achieve the desired effects for that 6.8mm projectile on target call for extremely high chamber pressures in excess of 80,000 psi; previously unheard of for small arms.

As if it wasn’t enough that the ammunition is a larger caliber than what it is replacing, it has to be at least 20% lighter as well. The SIG ammunition hybrid design beats that goal at 23.5% lighter than the weight of an equivalent energy cartridge (270 WSM). Below, you can see the hybrid case next to conventional all brass cased ammunition.

This is no science project. The Army plans to pick a solution by next year. While the engineering alone is daunting, industry has to also be able to actually manufacture the ammunition and weapons they’ve designed, in the event they are selected.

NGSW Candidates

The requirement has led to some interesting solutions. From an opening crowd of 16 industry teams offering various solutions, the Army narrowed it down to just three: SIG SAUER with their own hybrid cased ammunition consisting of brass body and steel head; General Dynamics-OTS teamed with True Velocity to introduce a recyclable polymer cased cartridge; and Textron Systems using a Case Telescoped cartridge which features a polymer case that completely encases the projectile and propellant, resembling a rimless shotgun shell. This slide depicts all of the candidate systems.

SIG’s Hybrid Case Ammunition Solution

SIG has been producing this ammunition in their Jacksonville, Arkansas factory. Last Fall, I had the opportunity to check out their operation. During the tour I witnessed manufacturing of commercial ammunition as well as the .300 WinMag ammunition under contract for the US Army and the new composite case rounds in 6.8x51mm for the NGSW program.

I’ll highlight their process for manufacturing the composite case at the time of my visit. Over time, it may change slightly due to regular upgrades in both processes and machinery. For example, when the cartridge case was first created, SIG used a three-piece design which included an internal aluminum lock washer to hold the head and case together. In the cutaway below you can see the washer in the three-piece design. Since then, they’ve refined it to a two-piece design which streamlines manufacturing and also saves even more weight and cost.

The hybrid design not only lowers weight compared to traditional all brass cased ammunition, but there are additional advantages as well. There is also more strength in the steel head where you need it, yet they retain the malleable brass case that works very well in the firing cycle. Forming the brass case body the way they do also means it is more uniform and they get an extra 200-300 feet per second muzzle velocity from the same load compared to conventional all brass case.

SIG Ammunition manufactures the hybrid case and complete round using the same types of machines used to manufacture all brass cased ammunition.

In this image you can see the processes to manufacture a conventional all brass 5.56mm case which is the lower set in the image.

1. Cup

2. Final Draw and Trim

3. Primer Pocket

4. Head Stamp

5. Pierce / Body Anneal

6. Taper

7. Mouth Anneal / Stress Relief

8. Polish / Final Inspect

With the hybrid case (upper set of cases), the steel head is manufactured separately and the case body and head are combined in a press. Otherwise, the processes are quite similar to conventional bass cased ammo.

While SIG is working on their own primers, which are still a ways out, SIG uses commercial primers and propellants combined with government furnished projectiles to manufacture the 6.8x51mm next generation ammunition.

Commercial Applications

Never fear. While this ammunition was developed for NGSW, SIG is poised to offer a commercial version, called 277 SIG FURY.

From the outset of the NGSW program SIG planned on offering this ammunition commercially to the consumer. During my visit Jason Imhoff, Director of Ammunition Engineering at SIG, related, “The thought of civilians not having access to a new military cartridge never even crossed my mind.”

They went through the process to introduce a new cartridge to the market, working with the Sporting Arms and Ammunition Manufacturers’ Institute (SAAMI) beginning in June 2019 when SIG submitted drawings and proof load information to the summer meeting.

Due to the round’s high chamber pressures, SIG had to work with SAAMI’s Technical Working Group to develop new certification procedures. Despite delays due to COVID, the Joint Technical Committee approved the Technical Data Package.

Initially, 277 SIG FURY will be offered as an option for the SIG Cross bolt action rifle. In fact, the Cross was developed using 277 SIG Fury proof loads. However, I wouldn’t be surprised to see the upcoming MCX Spear, a heavy variant of the MCX which they developed for NGSW, chambered in 277 SIG FURY offered for sale down the road.

Jason Imhoff also told me that SIG doesn’t plan on stopping with the .277 variant. He foresees a 6.5 and possibly .308 versions of SIG FURY which utilize the hybrid case for higher velocities. Who knows where they’ll go after that.

The Way Ahead

Prototype Test #2 of the Next Generation Squad Weapons program has already begun and the Army will soon make a decision on which candidate system it wants to move forward with. Meanwhile, SIG will continue to refine their hybrid ammunition case technology and offer it to civilian and government customers alike.