SIG MMG 338 Program Series

Archive for the ‘Materials’ Category

Burlington Reaches Production Milestone of 1 Million Yards for Army Green Service Uniforms

Thursday, April 8th, 2021

April 8, 2021, Greensboro, NC – Burlington Industries LLC, a division of Elevate Textiles, is excited to report the production of over one million yards of fabric for the new Army Green Service Uniforms. The one million yards of fabric is equivalent to about 200,000 jackets, 115,000 hats and belts, 320,000 pants and 195,000 ties—nearly 575 miles of fabric. If laid end to end, this amount would stretch from Burlington’s divisional headquarters in Greensboro, North Carolina to New York City.

Burlington is proud to be an integral part of the United States Military defense supply chain for more than 55 years. The development of the new, worsted wool blended Army Green Service Uniform fabric has been in progress for over two years and includes partnerships with garment producer Fechheimer, the Defense Logistics Agency Troop Support Philadelphia (DLA), the United States Army and several private industry partners. In line with Burlington tradition, the process remains focused toward serving those in the United States Armed Forces. These new fabrics allow their wearers the confidence to perform at their best while experiencing unmatched comfort and durability. These fabrics are produced at the company’s facilities in Raeford and Cordova, North Carolina out of 100% American-made yarns.

“Burlington is thrilled to have reached the milestone of producing over one million yards of the new Army Green fabric, and we continue to be honored to serve the men and women of the U.S. Military with a dedication to quality and innovation. The worsted wool fabrics of our Raeford operation and brand consistently provide soldiers with comfort, durability, wrinkle resistance and color capability unlike any other,” said Joey Underwood, President of Burlington and Safety Components.

Since 1923, Burlington has been a global textile leader with core competencies in worsted wool and performance synthetics, and inherent FR fabrics. Offering a diverse range of vertical manufacturing capabilities and numerous fiber and fabric blends, Burlington® Military is proud to provide quality fabrics for United States Military personnel. Through innovation, Burlington’s in-house Research and Development department, Burlington Labs®, engineers advanced fabrications and technical finishes that are applied to protect and enhance performance while providing troops protection, easy-care and superior comfort in all of their diverse environments. Burlington Military combines the resources from the Burlington and Safety Components business units to create an extensive military products platform of diversified fabrics developed to service the specific needs of the military market.

www.burlingtonfabrics.com

Beez Combat Systems – CD Pack Buckles

Monday, April 5th, 2021

The CD PACK, or can’t decide pack, offers the wearer the choice between a field repair / replaceable buckle setup or a field repair / replaceable G hook setup. The CD PACK offered by Beez Combat Systems is especially useful if the wearer wants to swap between a buckle or G Hook mounting system.

The two field repair / replaceable G hooks allow the wearer the ability to interchange their setups utilizing plate carriers or placards with a non adjustable webbing system.

The Beez Combat Systems CD PACK was designed to work with placards and chest rigs with fixed loop buckle attachment systems. The CD PACK is available in both black and tan color options and is available as a set.

Available at www.beezcombatsystems.com.

Army Research Lab & University of Central Florida Optimize 3D Printing Process

Monday, April 5th, 2021

ABERDEEN PROVING GROUND, Md. — Army researchers collaborated with academic partners from the University of Central Florida to improve additive manufacturing. This partnership may help deliver extreme lightweight components to future Soldiers.

By optimizing the printing process for the additive manufacturing of a high-strength magnesium alloy and fabricating 24 micro-lattice structures, researchers characterized the compressive strength and failure modes, which will enable much lighter Army components.

“We used a magnesium alloy known as WE43, which has only been successfully 3D printed by a handful of researchers,” said Dr. Brandon McWilliams, the lead researcher for 3D printing metals at the U.S. Army Combat Capabilities Development Command, known as DEVCOM, Army Research Laboratory. “In this work, we optimized the process to achieve higher density than previously reported and used that to produce and characterize lattice structures made up of WE43.”

Magnesium Elektron WE43 is a high strength casting alloy. It can be used in temperatures of up to 300°C (572°F), according to AZoM, an online publication for the materials science community. “This alloy has good mechanical properties coupled with excellent corrosion resistance.”

Advanced additive manufacturing has the potential to deliver critical parts at the point of need, reducing the need for lengthy logistic chains. Also, the U.S. Army’s modernization strategy calls for lightening the load to help support future Soldiers.

The research team published their findings in the peer-reviewed journal Materialia.

McWilliams said he believes joining advanced lightweight alloys with novel multi-scale structures through additive manufacturing will be a key aspect of modernizing Army weapon systems. There are many lightweight structural applications in the automotive, aerospace and biomedical industries.

“Current systems are too heavy, which increases burden to the Soldier, reduces fuel efficiency and degrades mission effectiveness,” he said. “It is my goal as an Army researcher to conduct research, which has the maximum chance of success of transition from basic and applied research stage to practical application in order to enable transformational overmatch.”

Partnering with academia and industry has been a priority with the laboratory since it introduced its Open Campus initiative.

“This was an exciting and rewarding collaboration that produced the technological accomplishment founded on fundamental understanding of materials and additive manufacturing,” said Prof. Yongho Sohn, lead researcher at University of Central Florida. “Technological vision with clear scientific objectives defined by Dr. McWilliams and his team was the key to our contribution.”

Army researchers will now evaluate the high strain rate and ballistic properties of these 3D-printed materials and look for demonstration applications, such as ultra-lightweight unmanned aircraft system and robotic vehicle components, he said.

By U.S. Army DEVCOM Army Research Laboratory Public Affairs

HLC Industries Inc – Commercial OCP Fabrics

Thursday, March 25th, 2021

HLC Industries Inc – makers of the CORDURA® TRUELOCK™ Solution Dyed Solid Color Fabrics is now providing the current OCP Pattern for the Commercial Marketplace, available in 330D / 500D / 1000D Deniers, within their in-stock program of high quality fabrics that meet the Military Specification of Mil-C-32439B, PU Coated w/DWR Finish and meets the nIR Spectral Reflectance ratings. Driven by customer requests and warfighter needs, HLC is proud to introduce their OCPX Fabrics Collection – 100% USA Made / Berry Compliant.

Sample Swatches + Marketing Materials available, Contact: peter@hlcindustries.com

McRae Footwear – Terassault 2 Boot with Gore Extended Comfort Technology

Monday, March 8th, 2021

Nestled not far from Fort Bragg, North Carolina, McRae Footwear’s commitment to putting boots on the feet of US service members goes back to the Vietnam War, when they began making jungle boots. Today, they continue the tradition. Their T2 series is the latest in hot weather boots and a new model, the Ultra Light Extended Comfort Temperate Weather Combat Boot features a new Gore-Tex membrane which increases breathability.

That name is a mouthful, but this is one heck of a boot. Although there may be lighter Gore-Tex lined boots out there, they aren’t constructed like this. What’s more, this an AR 670-1 / AFI 36-2903 compliant boot.

The elephant in the room is that many feel Gore-Tex lined boots are feel hotter than standard boots so they will forego the protection afforded by the membrane. What they really mean is they feel “clammy” and understandably so, since for decades the standard Gore-Tex lined boot construction has included both a lining material along with foam.

The US Army’s first general issue boot with a Gore-Tex lining was the Intermediate Cold/Wet (ICW) Boot which dates from the early 90s. Many called it the “Balkans Boot” because it was first issued en masse to troops heading to peacekeeping duties in the Former Yugoslavia. It was made from full grain leather and featured a foam and knit fabric lining. Later versions transitioned to Tan suede.

The relative humidity inside that boot is 70% which is going to make your feet feel clammy. Most modern Gore-Tex lined boots still use similar construction to this older government design. The relative humidity inside the new McRae boot is just 40%. That’s a significant reduction, but how did they get there?

Working with WL Gore & Assoc, McRae took a minimalist design approach. Right off the bat, the boot they chose to integrate the Extended Comfort Technology into is a hot weather boot. Next, they eliminated all of the extra material used to line boots. There’s zero foam in this boot. That makes it lighter and more comfortable in heat and humidity. This membrane is much more like the Gore-Tex jacket you wear on your upper body with the membrane bonded to a lining which helps wick moisture.

Additionally, the T2 Boot is comfortable right out of the box. Their goal was to offer running shoe level of comfort and these boots are both lightweight and flexible. Much of this has to do with their sole system which is comprised of a Vibram PolyUrethane/Rubber outsole with low density/Ultra Light Weight PU midsole.

The upper is pretty standard. It’s a combination of Coyote colored Cowhide Suede and 1000D Cordura like most modern combat boots. There’s also a simple, flat collar at the top so there’s no build up of material against the calf and the loop actually works while pulling them on.

These are boots are made in the USA, but the Gore-Tex Extended Comfort Range membrane which is used in these boots hails from WL Gore & Assoc’s operation in Germany. Although it’s been quite successful in Europe, this is the first time this particular material has been integrated into a boot intended for wear by US service members. This means the boots are not Berry compliant, but rather TAA compliant. That doesn’t restrict individual purchases, but it does make a difference how a unit or agency would order large numbers.

One of the things I really like about these boots is that they come out of the box with Teraloc Laces, which many of you will recognize as “sausage” laces. There’s laces seem a bit stretchy and feature intermittent thick and thin sections to aid in keeping the laces tied because the thicker sections won’t slip through knots in the thinner sections. I often spend the extra money to retrofit boots with them.

The low density, removable footbed is Mil-Spec and worked for me, but consider that if you swap them out for something different, it may change the fit.

Sizes offered are 5 – 12, 13 R and W. An interesting note, due to the standard issue military footwear last, which is essentially the foot shape model used to size boots, McRae recommends boots should be purchased a full size smaller than casual shoes. However, I received mine in my standard size and wear thicker socks with boots and the fit is what I expect from commercial footwear.

McRae also offers a non-Gore-Tex lined version called the Ultra Light Hot Weather Combat Boot-Coyote complete with integrated water drainage, as well as a steel toe version. I am amazed at how light the steel toe model is. Like the Gore-Tex version of the T2, they are also AR 670-1 compliant. They are also Berry compliant.

One last note. As of right now, the Ultra Light Extended Comfort Temperate Weather Combat Boot from McRae is intended for non-aviation use only. It has not yet been awarded Safe-To-Fly approval.

Although categorized as a temperate boot, I can see this as an all season boot for many, depending on where they are located. The increased breathability means wearers don’t have to sacrifice a waterproof membrane in hot weather and this flexibility will extend wear into cooler and wetter seasons.

mcraefootwear.com/product/t2-ultra-light-extended-comfort-temperate-weather-combat-boot

686 Men’s Gore-Tex Infinium Anything Cargo Pant

Sunday, March 7th, 2021

686 upgraded their popular Anything Cargo Pant with GORE Infinium fabric with WINDSTOPPER Enabling Technology, YKK® Aquaguard® Waterproof Zippers, stretch gusset and back yoke, 3M reflective inner taping, and a new Snap Hem Adjustment. This is going to shed wind and keep you dry in light rain and snow. But it’s important to not that the seams aren’t taped, to enhance breathability. The pant also offers 40+ UPF. The sun will creep up on you in cold weather environments.

Anything Cargo Pant Features:

• 13 Pocket Design
• Innie + Outie Waist Drawcord (Drawcord Ends Adjust Inside or Outside the Waistband)
• Dual Side Integrated Zippered Cargo Pockets with Leg Venting
• Dual ID Card + Pen Pocket
• Mobile Phone Pocket
• Secure Velcro Back Pockets with Internal Card Pockets
• Belt Loop Stash Pocket
• RFID Blocking Pocket to Protect Your Credit Cards
• Snap Cuff Adjustment
• Key Ring Eyelet on Belt Loop
• Stretch Nylon Crotch Gusset and Yoke Panels for Added Mobility

www.686.com/collections/mens-technical-pants/products/686-mens-gore-tex-infinium-anything-multi-cargo-pant

OrthoLite Creates World’s First and Only Aerogel-Infused Open Cell PU-Foam

Wednesday, March 3rd, 2021

AMHERST, Mass. (February 25, 2021) – OrthoLite®, the industry leader of branded, high performance and comfort footwear solutions, unveils OrthoLite O-Therm™, an innovative new thermal insole technology that sets a new standard in cold-weather footwear protection. O-Therm offers all of the known benefits of open-cell PU-foam, while combining the world’s lightest and most insulative cold barrier protection. This technology is only possible with O-Therm’s proprietary aerogel’s unmatched thermal properties and is unrivaled in any other footwear offering. For the consumer, this means your feet will stay warmer, you can stay outdoors longer, feel more comfortable, perform better and go farther in cold weather conditions.

O-Therm is the first and only aerogel-infused, open-cell PU foam. This new technology creates a thermal barrier that blocks the cold and maintains footwear temperature regulation. Using an advanced aerogel, the world’s most insulating material, the proprietary combination of materials in O-Therm delivers unmatched thermal insulation and all-day comfort underfoot for cold-weather protection.

“OrthoLite’s proprietary aerogel is O-Therm’s secret sauce,” explains Rob Falken, Vice President of Innovation at OrthoLite. “Our advanced aerogel traps micro-pockets of air without the need for loft, and it won’t lose its effectiveness when compressed under foot. OrthoLite’s aerogel is unlike any other aerogel solution in that it is nano-porous inside of a multi-porous structure, and that creates a supreme thermal barrier which blocks both cold and heat. In addition, O-Therm’s advanced silica aerogel powder is the lightest man-made material, weighing in at only three times the weight of air,” Falken notes.

O-Therm advanced aerogel is also exceptionally hydrophobic, which means it repels water and moves moisture away from the foot to provide a drier, more comfortable shoe environment. Exclusive to OrthoLite, this proprietary advanced aerogel requires no special handling or encapsulation – a world’s first.

OrthoLite worked with third-party thermal test laboratory, New York City-based Vartest Laboratories, to quantify the thermal performance of O-Therm aerogel insoles under extreme cold conditions -78°C (-108°F). The third-party test results validate that O-Therm is a breathable thermal barrier that is 54% more effective on average in comparative testing to other thermal insoles when tested at -78°C (-108°F).

O-Therm retains all of the comfort and performance benefits of OrthoLite open cell PU foam. O-Therm is a 2mm base-layer thermal foam that can be combined with a wide range of OrthoLite top-layer foams to create a custom insole solution tailored to a broad range of footwear categories, including: outdoor, casual, work, ski and snowboard, fashion, and other cold weather footwear categories. The innate thinness and moldability of O-Therm also makes it an ideal thermal barrier solution for footwear linings and strobel layers—bringing unsurpassed cold block technology without adding bulk or weight.

“We are proud to introduce this new thermal innovation to the footwear industry,” says John Barrett, President of OrthoLite. “We see tremendous potential in the market—in cold weather footwear applications and beyond.”

As a vertically integrated U.S. company with facilities around the world, OrthoLite collaborates with its brand partners to create and produce custom insole formulations that deliver unrivaled comfort and performance. For additional information on the new O-Therm technology, please click here.

5.11 Announces Partnership with 3M on New Carbon Black Uniform Application

Friday, February 26th, 2021

Irvine, CA (February 24, 2021) – 5.11, Inc., the global innovator of purpose-built apparel, footwear and gear, is excited to be the first in the public safety space to offer 3M™ Scotchlite™ Carbon Black embellishment now available through the 5.11 Custom Shop in Manteca, CA. This patented reflective film has a high level of durability while still maintaining flexibility which makes this glass bead technology a perfect candidate for application to uniform and outerwear alike.

Officer safety is the primary intent of this product giving off-angle brightness in low-light situations, however, remaining a muted appearance during daylight conditions. Unlike other treatments, 3M™ Scotchlite™ Carbon Black will not lose the dark coloration or reflective properties while still maintaining a peak performance for the life of the product.


3M™ Scotchlite™ Carbon Black Embellishment for 5.11

“While not replacing the ANSI Level 2 Reflective Vest, Carbon Black is an all-the-time option to aid in better viability during low-light situations and has a clean look to maintain traditional appearance that our law enforcement end-users expect,” said Matt Page, 5.11’s Vice President of Global Product.

Capability for embellishment is near limitless from custom agency or standardized law enforcement callout. Additional recommendations are to include piping around sleeves and stripes down pant and pocket to allow more points of viability. “We have had great initial feedback from early field testing with select agencies,” says Brian Tripp, 5.11’s Vice President, Guardian Sales Division. “Improvements in uniforms to elevate officer safety is paramount, and 5.11 strives to drive this effort.”

For additional information or sample interest around 3M™ Scotchlite™ Carbon Black embellishment, please contact 5.11’s Innovation Team at innovation@511tactical.com.

Learn more about 5.11’s best-selling gear and accessories at www.511tactical.com. Find a full list of 5.11 company-owned retail stores at www.511tactical.com/locations.