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Archive for the ‘Materials’ Category

The Role of Smart Coated Fabrics in Next-Gen Battlefield Wearables and Defense Infrastructure

Saturday, June 21st, 2025

Smart coated fabrics are transforming the Coated Fabrics for Defense Market by enabling adaptive, sensor-driven military textiles for next-gen combat efficiency
NEWARK, DE, UNITED STATES, June 18, 2025 — Introduction: The Evolving Utility of Coated Fabrics in Defense

In modern defense ecosystems, coated fabrics have long played a foundational role. Traditionally employed for protective tents, uniforms, vehicle covers, and chemical-resistant apparel, these fabrics are typically enhanced with coatings such as polyurethane, PVC, or silicone to improve resistance to fire, water, and chemicals. However, recent advancements are redefining this segment, transforming coated fabrics into intelligent, adaptive components of the military supply chain. This shift aligns with the broader transition toward digital warfare and performance-optimized soldier systems, where smart coatings are poised to revolutionize protection and functionality. These changes are accelerating the evolution of the Coated Fabrics for Defense Market into a hub of innovation and strategic value.

Defining Smart Coated Fabrics

What makes a coated fabric “smart” isn’t its base material but the functional capability of its coating. This could include embedded sensors, nanomaterials, or reactive compounds designed to detect, communicate, or adapt. These functionalities create fabrics that can actively participate in defense operations, rather than passively endure them.

Examples include:

– Thermochromic coatings that change color based on temperature

– Electroconductive coatings that relay biometric data

– Fluorescent detection for exposure to biological or chemical threats

– Nanostructured coatings with self-healing capabilities

These innovations are often developed using advanced materials such as graphene, metal-organic frameworks (MOFs), and phase-change polymers, which are increasingly influencing the Coated Fabrics for Defense Market outlook.

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Real-World Applications in Defense

Smart coated fabrics are becoming instrumental across both soldier systems and field infrastructure. For instance, wearable fabrics with biometric sensors are now enabling commanders to monitor soldier vitals in real time. These systems can detect fatigue, dehydration, or stress and relay that data via wireless communication systems, improving situational awareness and medical response.

Meanwhile, infrastructure applications are expanding as well. Lightweight, heat-reflective tents coated with adaptive materials now provide better thermal insulation. EMI (electromagnetic interference) shielding fabrics protect mobile communication units from signal disruption in electronic warfare scenarios. These are not experimental—they’re being implemented in NATO field units and combat support facilities, further boosting the potential of the Coated Fabrics for Defense Market.

Use Case Highlights

Below are real-world implementations showcasing the potential of smart coated fabrics in defense:

– USA Army’s Warrior Web Program: Developing sensor-embedded suits that detect joint strain and prevent injury.

– Israeli Defense Forces: Utilizing nanotech coatings on tactical vests for chemical agent detection.

– Indian OFB (Ordnance Factories Board): Collaborating on smart uniforms that adjust thermal insulation in desert and Himalayan conditions.

– European Defense Agency Projects: Supporting camo coatings that adapt to surrounding infrared and visible light conditions.

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Market Drivers Fueling Smart Fabric Demand

Multiple forces are converging to elevate the role of smart-coated fabrics in defense strategies. The most notable include increased geopolitical tensions, a rise in chemical and biological warfare threats, and the broader movement toward digital integration in military operations. Defense procurement bodies are demanding multi-functional materials that reduce the logistical burden and enhance survivability in complex environments.

Additionally, with greater attention on soldier comfort and long-term injury prevention, wearable technologies are now embedded into fabric-based systems rather than external devices. The focus is on low-weight, durable, and integrated protection—qualities that smart coatings are uniquely positioned to deliver. These attributes are shaping the future of the Coated Fabrics for Defense Market as defense agencies seek value-added textiles.

Obstacles to Mass Adoption

Despite strong R&D momentum, smart coated fabrics face scalability and adoption challenges. Foremost among these is cost. Nanomaterial-infused coatings and embedded sensor grids significantly raise the cost per unit, making procurement difficult for lower-budget defense forces.

Purity and reliability are also concerns. Some coated fabrics face contamination or degradation in extreme climates, limiting their longevity. Additionally, power supply integration remains an unsolved issue for wearable electronics, particularly in remote or power-scarce combat zones.

Another barrier is standardization. There is currently no unified framework across NATO, BRICS, or other global blocs that governs performance benchmarks for smart-coated defense textiles. As such, cross-border procurement and integration remain complex and fragmented—an ongoing challenge for global expansion within the Coated Fabrics for Defense Market.

Regional Trends and Competitive Landscape

North America and Western Europe continue to dominate smart fabric innovation due to strong defense R&D funding and established military-industrial ecosystems. However, Asia-Pacific nations are rapidly closing the gap. China, South Korea, and India have launched targeted initiatives to localize advanced textile manufacturing for their armed forces, often supported by public-private R&D partnerships.

Textiles, Fabrics, Yarn & Fibres Industry Analysis: www.futuremarketinsights.com/industry-analysis/textiles-fabrics-yarn-and-fibres

The Middle East, with its extreme environments and growing defense budgets, is also emerging as a niche consumer for adaptive thermal fabrics and chemical-protective coatings. These trends are creating a multi-regional competitive ecosystem in the Coated Fabrics for Defense Market.

The Future of Coated Fabrics in Defense

As combat scenarios grow more asymmetric and technologically complex, coated fabrics will serve increasingly as both shield and sensor. The integration of AI for data interpretation, wearable computing, and real-time health diagnostics into fabrics is set to blur the line between clothing and equipment.

This transition won’t just change procurement contracts—it will redefine defense strategies around survivability, mobility, and intelligence. The Coated Fabrics for Defense Market is no longer confined to passive materials; it is evolving into a sector that delivers smart, data-ready, and mission-critical solutions for the battlefield of tomorrow.

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D3O Enters Tactical Footwear Market with Garmont T8 DEFENSE Boot

Wednesday, June 18th, 2025

New underfoot shock absorption technology brings new levels of protection and comfort to the field.

Blacksburg, VA – 06/18/2025 – D3O®, the global leaders in protection, has officially entered the tactical footwear market with a new underfoot shock absorption material, specifically engineered for military, law enforcement, and industrial use.The innovation is also available through Delta Three Oscar, D3O’s dedicated defense arm, which integrates D3O materials into protection solutions for defense and law enforcement applications.

This latest material innovation significantly reduces the shock experienced through the soles of the foot during prolonged wear on rough terrain, helping to reduce fatigue and enhance performance for those who need it most.

The first brand to integrate this new technology is Garmont®, through a new partnership that has led to the launch of the T8 DEFENSE boot. This high-performance tactical boot features D3O® materials strategically placed throughout the footbedand upper of the boot to give comprehensive protection and comfort.

The footbed of the T8 DEFENSE boot features D3O®’s newunderfoot shock-absorbing technology, developed to reduce stress on the foot and lower limbs during extended wear. In addition, D3O® impact protection materials are embedded in the tongue and ankle areas of the boot, helping to protect wearers from knocks, bumps, and impacts.

Built with a durable suede leather and polyester upper, and designed for high-performance environments, the T8 DEFENSE offers all-day comfort without compromising on durability or support. That same durability extends beneath the foot with the ArnePlant® footbed with D3O inserts and underfoot technology engineered to withstand harsh conditions without losing performance over time.

“The T8 DEFENSE boot is a great example of how D3O technology protects people in real-world, high-risk environments,” said Stuart Sawyer, CEO of D3O. “Whether it’s enduring long hours on rugged terrain or responding to high-pressure situations, our materials help reduce fatigue and provide the comfort and protection professionals need to perform at their best.”

While the shock absorption technology is tailored for tactical and industrial applications, D3O has also developed new anti-vibration insoles designed specifically for motorcycle and mountain bike footwear. These solutions target prolonged exposure to engine and trail vibration, offering riders greater focus, comfort, control, and endurance without sacrificing feel or performance.

With its expansion into footwear, D3O continues to push the boundaries of protection across multiple industries including mountain bike, motorcycle, sports and workwear, integrating innovative material science to enhance the performance of footwear.

For more information, visit www.D3O.com or www.garmonttactical.com.

X-Pac Tactical Fabrics Take LOF Defense Systems Gear to the Next Level

Thursday, May 15th, 2025

Since 2008, LOF (Line of Fire) Defense Systems headquartered in Edmonton, Alberta, Canada, has been redefining tactical gear with innovative, lightweight body armor systems engineered for real-world performance. Focused on durability and wearer survivability, LOF Defense System’s product lineup includes plate carrier platforms, duty belt systems, and K9 protection gear—all designed and manufactured in-house using lean production methods.

The Discovery of X-Pac® Fabrics

During an R&D initiative to develop a laser-cut MOLLE system, LOF Defense Systemsnarrowly avoided investing in a soon-to-be-discontinued material. After failed experiments bonding layers of nylon and ripstop fabrics, which resulted in broken and stretched materials, the founders took a deeper dive into material science. Theirattention to sailcloth technology where the fabric does not stretch – lead them to X-Pac fabrics, developed the Dimension-Polyant, the world’s leading sailcloth manufacturer.

“We were instantly impressed that X-Pac fabric was available in all the MultiCam® colors and IR (Infrared) compliant,” said Darren Schulte, CEO, LOF Defense Systems. “Upon receiving sample yardage, we developed a few products to give to a couple of K9 units and it performed perfectly. They loved it and we have been using X-Pac® fabrics ever since. It’s damn near indestructible.”

Since then, X-Pac Fabrics have become the foundational ingredient in LOF Defense System’s product line.

Solving Critical Design Challenges

One of LOF Defense System’s significant challenges was sourcing a camouflaged fabric on both sides. Traditional options lacked this dual-pattern feature. Taking on a new R&D project, LOF Defense System’s figured out a way of bonding two layers of X-Pac X50 fabric using a 100% waterproof adhesive resistant to saltwater and freshwater environments. This innovation led to a virtually indestructible material ideal for their laser-cut MOLLE gear.

“Our primary goal is to provide our brand partners with the best textile solution possible,” said James Lang, Sales Manager, X-Pac® Tactical. “We’ve had an amazing long-term and productive brand collaboration with the LOF Defense Systems team, and we look forward to many more.”


Discover LOF Defense System’s Products

While most LOF Defense System’s sales come from law enforcement and military clients, its products are also available to civilians through their website.

Please visit X-Pac® Tactical for more information on its performance fabrics.  

About X-Pac® Tactical

Born from X-Pac® legacy on the world’s most challenging peaks and longest trails, X-Pac® Tactical Fabrics, are lightweight, durable, incredibly strong and 100% waterproof. At the forefront of innovation, these fabrics offer peak performance in the harshest environments. Leveraging a proprietary lamination technology, X-Pac® Tactical Fabrics combine trusted face fabrics and strategic fiber reinforcement; specifically designed for the demanding missions. This unique construction elevates equipment’s functionality and longevity. TRUST ONLY X-PAC® www.x-pactactical.com.

About Dimension-Polyant

Dimension-Polyant is the world’s largest sailcloth producer with decades of experience in highly technical sailing fabrics. Founded in 1966, Dimension-Polyant has consistently set the standard with their high-quality products and precision workmanship. The company is known for reliable customer care, world-class innovation, and conscious efforts to make products that have as little of an impact on the environment as possible. Its production facilities are in Putnam, CT USA and Kempen, Germany. As of 2021, the company is climate neutral. www.dimension-polyant.com. Dimension-Polyant is owned by Sioen Industries, Belgium sioen.com/en.

Ultra-Rugged Fischer UltiMate Series Now Features USB-C Connector with Ratchet Locking System for Maximum Vibration and Shock Resistance

Saturday, May 10th, 2025

Fischer Connectors, the global leader in high-performance connectivity solutions, has brought its world-renowned Swiss engineering expertise to the universal USB-C standard. The Fischer UltiMate™ Series, the company’s flagship range for harsh environments, now includes a pre-cabled USB-C connector equipped with Fischer Connectors’ new Ratchet Locking System (RLS). This connector provides unmatched resistance to vibration and shock, ensuring safe connections for high-speed data transfer under extreme operating conditions in sectors such as defense, mining, construction, motorsports and railways.

The newly released Fischer UltiMate USB-C connector with the Ratchet Locking System (RLS) combines high-speed data transmission with the robust mechanical performance Fischer Connectors is known for.

Leveraging its core competencies in ruggedization, sealing, miniaturization, and data transmission, Fischer Connectors designed the connector to provide optimal reliability in mission-critical environments, ensuring safe and stable connections in demanding applications and markets, such as defense armored vehicles, UAVs, and UGVs, mining, heavy machinery at construction sites, motorsports, and railways. These environments are characterized by high levels of vibration and shock.

The Fischer UltiMate™ USB-C connector featuring the Ratchet Locking System (RLS) is ideal for high vibration applications such as armored vehicles, UAVs, UGVs, railways, and motorsports.

Ratchet Locking System (RLS) designed to resist high vibration and shock

At the heart of this innovation is the new Ratchet Locking System (RLS). Its fastening mechanism uses an asymmetrical tooth profile to securely lock under load and resist loosening under high vibration. Key benefits include exceptional vibration resistance (by maintaining lock under high-frequency vibration), tool-free operation (easy mating and unmating in the field, even with gloves), and durability with high rates of mating cycles.

Logically, Fischer Connectors has introduced the RLS to its most robust product line, UltiMate. In the Fischer UltiMate’s classical size 15 contact block (with up to 27 pins and 25.8-mm receptacle diameter), the RLS system achieves the best vibration and shock resistance in the entire Fischer Connectors product portfolio, withstanding 37.8 Grms of random vibration and 300 g of shock amplitude.

Ruggedized USB-C connector for harsh environments

The new UltiMate USB-C connector with RLS has been independently validated to withstand 5.35 Grms of random vibration (50–2000 Hz, 3×1.5 hrs, no discontinuity >1 ?s), 10 g of sinus vibration (10–500 Hz, 3×3 hrs, no discontinuity >1 ?s), and shock up to 100 g (half sine pulse, 6 ms, no discontinuity >1 ?s).

Additional features include an IP68 sealing for the plug; hermeticity for the receptacle (<10?? mbar l/s); an operating temperature range of -30 °C to +80 °C; corrosion resistance of 350 hours of salt mist; 3,000 mating 1/3cycles; and 360° EMC shielding.

“Our new USB-C RLS connector offers environmental and mechanical performance in compliance with IEC and MIL-STD norms,” says Alexandra Monchâtre, Head of Product Management at Fischer Connectors.

“This new product truly offers the best of both worlds: the ultra-standard and the ultra-rugged.”


The Fischer UltiMate™ USB-C RLS connector is available as pre-cabled plugs and receptacles.

As part of a versatile portfolio of rugged, compact and high-speed connectors

With its new USB-C interface supporting high-speed data, video, and power transmission over a compact connector footprint, the new Fischer UltiMate USB-C RLS connector complements Fischer Connectors’ existing range of rugged, high-speed data transmission solutions designed for signal integrity, mechanical endurance, and space-constrained environments.

The UltiMate USB-C RLS is available as a pre-cabled plug and receptacle (28 mm diameter) with a flex PCB.

This all-in-one solution provides robust connectivity and flexibility in various design configurations for modern electronic devices, especially in applications where space, speed, and reliability are critical. It offers a compact design and supports USB 3.2 Gen 1×2 transmission with data rates up to 10 Gbit/s.

The new USB-C RLS connector expands Fischer Connectors’ offerings across its high-speed Core, MiniMax, and UltiMate series, which support data protocols such as USB 3.2, Ethernet up to 10 Gbit/s, Audio/UHD

Video up to 18 Gbit/s (HDMI 2.0 type), and Single Pair Ethernet (SPE).

“As part of our technology and innovation strategy, our Group R&D team offers engineers designing applications in extreme environments a versatile technology platform with various standards and connector types,” explains Alvaro Goncalves, Technology Director at the Conextivity Group, of which Fischer Connectors is a part. “This new USB-C connector with RLS is a good example of how we combine our technology ‘bricks’ – high-density miniaturization, high-speed data, and ruggedness – to increase integration capability, compatibility, and interoperability across customer markets. Conextivity has the innovation, agility, and precision skills needed to meet the most stringent requirements in demanding environments.”


The RLS fastening mechanism uses an asymmetrical tooth profile to securely lock under load and resist loosening under high vibration.

More information on Fischer Connectors’ website:

Fischer UltiMate™ Series USB-C with Ratchet Locking System (RLS) – flyer

Fischer UltiMate™ Series – web page

Fischer UltiMate™ Series – Technical Specifications

High-speed data connectors – web page

OSI – CURV Coyote, An Innovative Addition to Tactical Gear

Monday, April 28th, 2025

OSI and Propex Furnishing Solutions introduce CURV® Tactical, a game-changer in tactical gear. Now available in Coyote in the following widths .6mm, .8mm, 1.0mm, and 1.56mm, it features superior lamination. Lightweight yet incredibly durable, CURV® can be sewn, laser cut or thermoformed for unmatched versatility. Ideal for military and law enforcement use, CURV® also offers impressive value compared to industry standards. Also available in Matte Black.
Contact us for more information:

Ocean State Innovations/1947 LLC

Geoff Senko | geoff@osinnovate.com

www.osinnovate.com

Hohenstein Supports Global Textile Scheme Initiative for Structured Data Exchange

Friday, April 11th, 2025

Strategic partnership for improved transparency in the textile industry

BOENNIGHEIM, Germany (April 9, 2025) – Global testing and research laboratory Hohenstein has acquired shares in Global Textile Scheme GmbH (GTS). The GTS initiative aims to create an international standard for handling structured product data in the textile and apparel industry. Hohenstein will support GTS in harmonizing and automating data exchange along the supply chain.

As an internationally recognized knowledge partner, Hohenstein is expanding its expertise in data standardization and transparency in the textile sector. “The demand for reliable, structured and machine-readable data along the textile value chain is rising rapidly,” explains Dr. Stefan Droste, CEO of Hohenstein. “We want to support our customers and are committed to close collaboration with GTS.”

Additionally, Hohenstein will leverage its global network to promote the adoption of the GTS standard worldwide. The goal is to facilitate access to standardized data structures for companies—a key requirement for recycling, circularity and more sustainable production. These topics are also increasingly important for new regulatory requirements, such as the Digital Product Passport.

“The Global Textile Scheme initiative offers a pragmatic solution for efficiently managing complex data without an excessive increase of manual processes,” emphasizes Dr. Stefan Droste. “Data is becoming the backbone of the circular economy, and we are excited to actively shape this development with GTS.”

Strengthening the Backbone of Protective Textiles: Insights from Darinka Radic, Managing Director of Mehler Protection Zrenjanin

Thursday, April 10th, 2025

ZRENJANIN, SERBIA (09.04.2025)

Mehler Protective System d.o.o., part of the Mehler Protection brand within the Mehler Systems Group, is the production site located in Zrenjanin, Serbia. Specialising in textiles, this facility focuses on high-quality protective solutions for military, police, and security forces worldwide. As one of three strategic locations within the Mehler Protection brand—alongside Fulda and Königslutter—Mehler Protection Zrenjanin plays a critical role in the Group’s vertically integrated production network.

In a recent interview with Darinka Radic, Managing Director Mehler Protection Zrenjanin, we explored the company’s growth, its role within the Mehler Systems Group, and how it continues to meet the evolving demands of the protective textiles industry.

Q: Mehler Protection Zrenjanin has experienced significant growth over the years. What key milestones have defined this journey, and what drove your recent expansion?

A: Over the years, Mehler Protection Zrenjanin has grown significantly. A major milestone was the opening of our new 6,200 m² production hall in 2024, which brought our total workspace to 9,900 m² and land area to 49,000 m². This modern expansion includes cutting-edge production lines, a showroom, training zones, and a dedicated technology hub. It was driven by increasing global demand and our ambition to internalise more production processes. The expansion enables us to house advanced machinery, improve workflows, and scale our output efficiently—positioning us as a high-capacity production hub for Mehler Systems.

Q: How does this growth translate into workforce development and community impact?

A: We’ve grown from 206 employees in 2019 to 760 by early 2025. Workforce development is key to our success. We collaborate with local textile schools, support dual education programs, and have revived industrial seamstress training. Our on-site training center ensures new hires are well-prepared and continuously upskilled. This not only sustains our operations but also strengthens the local economy and provides long-term career opportunities.

Q: What challenges are currently shaping the protective textile industry, and how are you addressing them?

A: The industry is evolving rapidly. There’s growing demand for advanced multifunctional textiles, rising material costs, and increasing pressure to meet sustainability standards. At Mehler Protection Zrenjanin, we’re addressing these challenges by expanding internal capabilities, investing in alternative materials, and improving energy efficiency. By staying agile and focused on innovation, we continue to meet evolving market demands.

Q: Your current production capacity stands at approximately 3,000,000 minutes per month. How do you maintain high output while ensuring quality?

A: We’ve implemented a robust production planning system, advanced tracking technologies, and continuous interdepartmental collaboration. These tools help us manage resources effectively, monitor workflows in real time, and uphold the highest quality standards throughout production.

Q: What role does automation play in your operations?

A: Automation has been transformative. It enhances speed, accuracy, and consistency while reducing manual steps and human error. This has allowed us to increase efficiency and flexibility across production, enabling us to better respond to customer needs and scale output without compromising quality.

Q: How is innovation embedded in your production environment?

A: We actively invest in next-generation manufacturing techniques and textile innovations. Our adoption of digital monitoring systems enables us to optimise production processes, improve efficiency, and stay ahead of market trends. Innovation is a constant focus—it’s how we future-proof our operations and continue delivering top-tier protective solutions.

Q: What initiatives have you implemented to enhance sustainability?

A: Sustainability is central to our strategy. We’ve introduced energy-saving practices, waste reduction programs, and responsible sourcing of materials. Notably, we installed a solar power plant projected to generate over 200,000 kWh annually. These initiatives reduce our environmental footprint and align our operations with global sustainability standards.

Q: How does Mehler Protection Zrenjanin align with Mehler Systems’ overall strategy?

A: We are a cornerstone of Mehler Systems’ internal production strategy. Our vertically integrated and automation-driven facility supports the Group’s mission to maintain strict quality control, reduce dependency on external suppliers, and respond quickly to evolving customer requirements. Our contribution ensures delivery reliability and product excellence across the Group.

Q: What are your key priorities for the future?

A: Our focus is on scaling production, advancing automation, and fostering continuous workforce development. We aim to strengthen operational excellence and innovation while remaining committed to sustainable growth. Mehler Protection Zrenjanin is built to adapt, and we’re ready for what comes next.

About Mehler Protection Zrenjanin:

Mehler Protection Zrenjanin (officially Mehler Protective System d.o.o.) is the Serbian production facility of the Mehler Protection brand, operating under the Mehler Systems Group. The site specialises in the manufacturing of high-performance protective textiles for military, law enforcement, and security forces worldwide.

As one of three strategic Mehler Protection locations—alongside Fulda and Königslutter—it plays a key role in the Group’s vertically integrated production strategy. With ongoing investments in automation, facility expansion, and production capacity, Mehler Protection Zrenjanin is positioned as a reliable and scalable hub for advanced textile manufacturing within the defence and security sector.

About Darinka Radic:

Darinka Radic is the Managing Director of Mehler Protection Zrenjanin, a role she has held since 2019. She began her career at Mehler Protection in 2009, leading logistics and customs operations, and played a key role in streamlining procedures and boosting efficiency. With previous experience managing a family business in transport, she brought strong leadership and decision-making skills into the corporate world. Under her guidance, the company has experienced continuous growth, marked by expanded facilities, increased production capacity, and strengthened operational performance.

Visit Ocean State Innovations & 1947 at the Michigan Defense Expo

Friday, April 4th, 2025

Ocean State Innovations and 1947 are exhibiting at the Michigan Defense Expo next week.

Please visit Booth A2 to learn more about our new products and services.

Exhibition Dates:

April 8-10, 2025

Location:

MaComb Sports & Expo Center

Building “P”

14500 East 12 Mile Road

Warren, Michigan 48088