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Archive for the ‘Armor’ Category

Mehler Systems Acquires Majority Stake in MARS Armor to Strengthen Its Presence in Eastern Europe

Thursday, October 29th, 2026

FULDA, GERMANY, KOSTINBROD, BULGARIA (29 October 2026)

Mehler Systems, an international group bringing together expertise in ballistic protection, tactical equipment and tactical clothing, has today signed an agreement to buy a majority stake in MARS Armor, a Bulgarian manufacturer of personal ballistic protection solutions. The acquisition strengthens the group’s presence in Eastern Europe, adds complementary products and capabilities, reinforces its EU-based supply chain and brings it closer to customers in the region.

Based in Kostinbrod, Bulgaria, MARS Armor develops and manufactures protection equipment for military, law enforcement and government users. Its portfolio includes ballistic vests, hard and soft armour inserts, helmets, shields and protective equipment for demining applications. The company also has in-house ballistic and stab-resistance testing capabilities.

MARS Armor extends the group’s reach to new customers and use cases, broadening its portfolio with additional NIJ-standard protection systems and products such as demining suits. Customers in MARS Armor’s target markets will also gain access to complementary products from across Mehler Systems.

Commenting on the acquisition, Dr. Mario Amschlinger, CEO of Mehler Systems, said: “Growing internationally means investing in local businesses with the expertise and relationships to support customers over the long term. MARS Armor gives us a strong foundation for that next phase of growth in Eastern Europe.”

MARS Armor will continue to operate under its established brand and current leadership, with the backing of Mehler Systems Group. The group is committed to supporting MARS Armor’s capabilities in Bulgaria, with a customer centric approach focused on the company’s established and future target markets.

Plamen Tashkov, CEO of MARS Armor, said: “We bring our experience, products and customer relationships to Mehler Systems. We look forward to building on these strengths and contributing to the group’s development with a strengthened portfolio in Eastern Europe and beyond.”

The acquisition marks a further step in Mehler Systems’ international growth strategy. Through targeted acquisitions, the group is expanding its footprint in key markets and strengthening the reach and resilience of its supply chain.

Qore Performance Expands CATAMARAN Gen 3 Universal Plate Carrier Adapter Panel with New Coyote Brown Colorway

Friday, October 2nd, 2026

Knoxville, TN (September 29, 2026) — Qore Performance, Inc. has announced the official availability of its CATAMARAN Gen 3 Universal Plate Carrier Adapter Panel in Coyote Brown. Joining the original Black colorway, the new Coyote Brown option allows military units and law enforcement agencies with strict uniform regulations to integrate Qore Performance ICEVENTS® and ICEPLATE® Gen 3 thermoregulation and hydration tools into issued body armor without policy conflicts.

Built on the ICEPLATE EXO® Gen 3 architecture, CATAMARAN Gen 3 adds a laser-cut Velcro® loop field to any plate carrier or soft armor vest on the market. This universal platform allows operators to retrofit both legacy and contemporary issued armor, including the Crye Precision JPC 2.0, U.S. Army MSV, and USMC PC Gen III, with any combination of cooling, heating, hydration, or ventilation desired without permanently modifying plate carriers/body armor.

Technical Specifications and System Capabilities

  • Regulatory Uniformity: The Coyote Brown colorway maintains a compliant appearance on issued plate carriers and armor chassis.
  • Universal Non-Permanent Attachment: Mounts to anyhard or soft armor vest (MOLLE or slick) using MOLLE, Velcro® One-Wrap, elastic side straps, or elastic shock cord without permanent modifications.
  • Thermoregulation Integration: Serves as the mounting foundation for ICEVENTS® Classic Plate Carrier Ventilation Pontoons for evaporative airflow, or the IMS Pro Gen 3 system to combine evaporative cooling with ICEPLATE® Gen 3 conductive cooling, heating, and hydration.
  • Ultralight Hydrophobic Construction: Built from laser-cut laminate, the panel weighs 1.6 ounces (~3.8 ounces total when paired with ICEVENTS® pontoons) and measures 0.125 inches thick, resisting water absorption and sweat weight gain.
  • Customizable Airflow Geometry: Allows operators to position ICEVENTS® ventilation pontoons tailored to individual body shapes and needs.

CATAMARAN Gen 3 in Coyote Brown and Black is available immediately as a standalone panel or as a complete combo kit with ICEVENTS® Classic Pontoons directly at QorePerformance.com.

For government procurement officers, unit acquisitions, or official agency quotes across the complete ICEAGE ECOSYSTEM, visit the official Qore Performance Procurement Portal.

Full Metal Jacket – Repro Afghan Plate Carrier Pre-Order

Thursday, October 1st, 2026

Full Metal Jacket will open its pre-order books on Friday at Noon (EDT) for their Black-Ops Kandahar Afghan Plate Carrier reproduction.

Launch edition will retail for $129.99 and further restocks will be $150. Preorders should ship in 2-3 weeks from the order.

Initial launch will be limited to 100 units total.

40 Ranger Green and Black
30 Coyote
30 Black

Here’s some more data from FMJ:

We are proud to introduce the first of a couple in house replicas available exclusively through Full Metal Jacket LLC.

Black Ops Coporation, Kandahar is revered as one of the only companies that made domestically produced designs in Afghanistan that were used by various ISAF members via private purchase in the markets outside of Kandahar Air Base. These plate carriers and other tactical gear were made sub-par compared to US made gear, but served their purpose to those who needed something and did not have time to wait for the right thing to come from home.

These are 1:1 Replicas made in the USA that are 100% Berry compliant. These vests will hold up a bit better than the originals that are close to unobtanium nowadays after the pull out of Afghanistan. The original vests will remain desirable, these will be easy to tell the difference and cannot be passed off as originals to collectors.

Features:

  • Medium/Large Plate Bag, fits most standard Medium (10″x12″) and Large (11″x13″) SAPI cut plates.
  • Removable Padded Shoulder Pads
  • Highly Adjustable Shoulder Straps
  • One Size Fits All Velcro Cummerbund
  • Velcro Patch Panel on the front
  • 7 Rows of M.OL.L.E. wide,
  • Double Stitiched where it needs to be reinforced, bartacked where it matters.

fullmetaljacket.com

Plate Carriers. Forged in Poland.

Thursday, October 1st, 2026

Every mission requires a different setup.

Explore six Direct Action® configurations and remember: gear should enhance the operator’s capabilities, not limit them.

There is no single plate carrier for every task. Choosing a plate carrier doesn’t start with the product. It starts with the mission. A dynamic CQB environment places different demands on an operator than those faced by a team medic or JTAC, while covert operations come with an entirely different set of requirements.

That is why choosing a plate carrier and the rest of the loadout should start with the requirements of a specific mission, not with the product itself. Mission duration, threat level, access to support, load carried, operational environment, and the need to maintain high mobility – each of these factors influences the final setup.

Direct Action® treats the plate carrier as the foundation of a scalable system. Combined with cummerbunds, front flaps, back panels, pouches, and magazine pouches, it allows operators to build a configuration around the requirements of a specific task. Each component of the system is designed to enhance the operator’s capabilities rather than restrict mobility or access to mission-essential equipment.

This approach is part of the Individual-as-a-System® concept developed by Direct Action®, where equipment is treated as an integrated system tailored to the individual operator, their role, and the mission at hand.

ASSAULTER – MAXIMUM MOBILITY. MINIMUM UNNECESSARY GEAR.

An assaulter operates fast, dynamically, and aggressively. Especially in CQB, seconds can determine the outcome. Ergonomics, unrestricted movement, and immediate access to weapons, magazines, and essential equipment are therefore critical.

This setup is designed primarily for missions where speed and mobility take priority over the ability to carry large amounts of additional equipment.

HEAVY ASSAULTER – GREATER PROTECTION FOR GREATER THREATS.

Not every operation allows for a minimalist approach. In high-threat environments, increased operator protection and the ability to carry more ammunition and equipment become priorities.

In the Heavy Assaulter configuration, some mobility is deliberately traded for a higher level of protection. The setup can be expanded with additional protective components, including soft armor, while its configuration provides greater load-carrying capacity.

ASSAULTER QR – RAPID RELEASE WHEN IT MATTERS.

Operations conducted on or around water place additional demands on equipment. In an emergency, the ability to rapidly ditch the plate carrier together with the complete loadout can have a direct impact on operator safety.

The Assaulter QR configuration is built around the Spitfire QR Plate Carrier, equipped with Duraflex® QRS quick-release buckles on the shoulders and cummerbund. The system allows the carrier to be rapidly removed and then put back on while retaining full functionality – for example, after providing medical assistance.

MEDIC – SAVING LIVES WITHOUT SACRIFICING COMBAT CAPABILITY.

A team medic remains a full-fledged member of the assault team. They must be prepared both to fight and to provide immediate care to a casualty. The setup must provide rapid access to medical equipment without restricting access to weapons and essential gear.

JTAC – COMMUNICATION AND COORDINATION AS PRIORITIES.

A JTAC’s role requires an entirely different approach to equipment configuration. Coordinating air support and managing communications means carrying multiple radios, PTTs, navigation devices, phones, map pouches, and additional equipment.

The JTAC configuration is built around organizing this equipment, providing easy access to communications, and enabling the operator to work effectively over extended periods.

In this role, the plate carrier becomes more than a protective and load-bearing platform. It serves as the foundation of a system that allows the operator to manage multiple means of communication while maintaining access to the rest of their equipment.

LOW PROFILE – WHEN DISCRETION AND SURPRISE ARE KEY.

In some operations, discretion and surprise provide a critical advantage.

The choice between the Hellcat Low Vis Plate Carrier and the Corsair Low Profile Plate Carrier depends on the amount of equipment carried and the nature of the mission. Both were designed to provide protection while minimizing their impact on freedom of movement and the operator’s visual signature, but each addresses a slightly different set of requirements.

The Hellcat Low Vis Plate Carrier can be worn discreetly under a jacket or sweatshirt, but it can also serve as an outer plate carrier. It is an ideal solution when you need to keep a low profile while maintaining greater firepower. The individual pockets in the front flap and cummerbund can accommodate rifle, pistol, or SMG magazines, allowing the setup to be adapted to the weapon system without any modifications. The carrier is also compatible with selected components from the Spitfire system, while the buckles on the front panel make it compatible with most Direct Action® chest rigs.

The Corsair Low Profile Plate Carrier takes minimalism a step further. It was designed primarily for covert wear under clothing – even beneath a lightweight shirt. Components that would add bulk or increase the carrier’s visual signature, such as additional Velcro panels, flaps, or extensive external modularity, have been eliminated. Its elastic cummerbund features internal pockets for magazines and a compact radio.

THE MISSION DEFINES THE SETUP.

Assaulter, Heavy Assaulter, Assaulter QR, Medic, JTAC, and Low Profile represent six different approaches to equipment configuration. These are example setups that can be modified according to individual needs, preferences, and mission requirements.

Together, they demonstrate the fundamental principle behind the Direct Action® system: define the mission requirements first. Configure the gear second.

The gear should follow the mission – not the other way around.

directactiongear.com/en/plate-carriers/mission-setup-execution

Useful links:
youtu.be/gtzMQF6doA0
youtu.be/AWJ66GIjyLU
youtu.be/AL0Fn0v8vxo
youtu.be/Unu1Jtg4AiY

Adept Armor Introduces Two New Rifle Plates, Rebuilding Its Lineup Around Mission Roles

Friday, September 18th, 2026

Emperor is now the lightest Level IV plate in its class, delivering full-coverage RF3 protection at 4.55 pounds, while Archon Mark 2 brings Adept Armor’s new Quatroid ceramic to the high-threat, performance-value center of the range at 5.2 pounds and $588.

Denison, TX. (September 2026) – Adept Armor, developer of next-generation armor materials and plates, has rebuilt its rifle-armor lineup around the way plates are actually chosen in the field: by balancing protection, weight, thickness, durability, equipment fit, and cost, rather than ranking every plate from good to better or best.

The revamped range is led by two new plates that attack the weight problem from opposite ends of the price range. Emperor, the company’s weight-focused flagship, delivers RF3-class (Level IV) protection in a 10-by-12-inch plate that weighs about 4.55 pounds and is 1.01 inches thick. It is the lightest 10-by-12-inch Level IV plate on the market. Archon Mark 2 sits at the high-threat, performance-value center of the range: about 5.2 pounds, 1 inch thick, and priced at $588.

Emperor is built for users for whom every pound of carried armor justifies premium materials and premium cost. Archon Mark 2 targets the far larger group seeking a strong balance of advanced rifle protection, low weight, thin profile, and acquisition cost.

“Body armor is not a ladder where the last rung is automatically the right answer for everyone,” said Jake Ganor, Adept Armor founder and CEO. “A user who needs the lowest possible carried mass, a user optimizing cost and protection, and a user facing a different threat environment can rationally choose different plates.”

Emperor: RF3 Protection When Every Ounce Matters

Armor imposes a cost every minute it is worn, whether or not the wearer ever takes a hit. Emperor was developed for applications where reducing that continuous burden is itself an operational requirement.

A front-and-back pair of 10-by-12-inch Emperor plates runs roughly 9.1 pounds, placing RF3-class rifle protection in a weight range more commonly associated with lower-protection armor.

The plate uses Adept Armor’s titanium-modified boron-carbide ceramic system. Independent testing at Energetic Test Labs (ETL) in Phoenix recorded defeat of .30-06 M2 armor-piercing ammunition at 2,914 ft/s, with 22.83 mm of backface deformation, well below the 44 mm limit used by NIJ 0101.07. Emperor is priced at $1,480 per plate and is in production and shipping now.

?“You may never take a rifle hit, but you carry every ounce of armor for every minute you wear it,” Ganor said. “Emperor is for the cases where 10 or 20 ounces is not an abstract specification; it changes endurance, mobility, heat load, or how much other equipment the user can carry.”

Archon Mark 2: The High-Threat Sweet Spot

Archon Mark 2 takes a different approach. Rather than chase the lowest possible weight regardless of cost, it is engineered around the combination buyers actually live with: threat capability, mass, thickness, durability, and price. The second-generation plate weighs about 5.2 pounds in the 10-by-12-inch size, roughly half a pound lighter than the previous Archon, while holding a 1-inch profile. At $588, it sits well below four-figure ultralight armor while remaining remarkably light for its price and protective rating.

The principal change is inside the plate. Archon Mark 2 swaps the previous ceramic architecture for Quatroid™, Adept Armor’s new low-density quaternary armor ceramic, developed to capture the weight efficiency of premium armor ceramics at a far more practical cost.

That makes Archon Mark 2 the plate Adept Armor expects to fit the broadest group of users seeking advanced rifle protection: light enough to ease the burden of a full armor load, thin enough to integrate cleanly with modern carriers, and priced for far wider adoption than an ultralight flagship.

“Emperor answers the question, ‘How light can we make serious armor-piercing rifle protection?’ Archon answers the question, ‘What should I actually buy for the strongest overall balance?’” Ganor said. “Those are different engineering problems, and they should produce different products.”

One Lineup, Clear Roles

Emperor and Archon Mark 2 sit within a broader rifle-armor range organized around distinct protection problems rather than overlapping catalog positions:

Thunder – the lightweight RF2 option and practical default when the mission does not demand a heavier threat envelope.

Mantis Mark 2 – a ceramic-free, enhanced-threat architecture built on a fundamentally different approach to rifle and high-velocity fragmentation protection.

Emperor – the lightest Level IV plate in its class, for users who place exceptional value on cutting carried mass.

Archon Mark 2 – the 5.2-pound, $588 plate at the high-threat center of the range.

Colossus – the maximum-duty endpoint for rifle threats beyond the reach of conventional RF3 armor.

Engineering Around the User, Not the Catalog

The updated lineup reflects Adept Armor’s broader materials approach. Rather than force one strike-face technology across every protection level, the company uses materially different architectures where they deliver a measurable advantage, from advanced ceramics to titanium and UHMWPE-based systems.

“Most of this industry starts with a plate specification and works backward from whatever materials are readily available,” Ganor said. “We would rather start a generation earlier, at the material, and build the plate that best fits the actual job.”

That materials-led approach extends beyond rifle armor. Adept Armor is developing BulletFoam™ as a flexible ballistic component platform for integration into padding, packs, carriers, and other protective equipment, with selected direct applications and OEM programs under development. BulletFoam will be covered in a separate announcement.

Detailed technical announcements covering Quatroid and Mantis Mark 2 will also follow separately. Current specifications, availability, and product comparisons are published at ade.pt.

PGL-Armor Announces US Operations and Flexible NIJ 3++ Ballistic Plate

Friday, September 18th, 2026

PGL Armor officially announces the launch of its U.S. operations, delivering combat-proven ballistic protection engineered for American law enforcement agencies.

PGL Armor is the U.S. subsidiary of Pangolin Défense, a ballistic protection manufacturer founded in 2020. In six years, the company has equipped more than 30,000 users across 30 countries, developing lightweight armor solutions refined through real-world operational feedback.

Head of assembly operations is based in Milwaukee, where PGL Armor integrates advanced materials into a next-generation flexible rifle-rated plate platform designed for real-world performance.

Unlike traditional rigid armor, PGL Armor’s patented flexible plate architecture features encapsulated alumina ceramic embedded within a polymer matrix and reinforced with UHMWPE fiber backing. This advanced construction enables true multi-axial flex, allowing the plate to naturally conform to the torso. The result is improved comfort in vehicles, dynamic operations, and prone positions, while significantly reducing pressure points compared to conventional rigid plates.

Independently NIJ lab-tested in the United States, the plate is engineered to defeat 5.56×45 M855 (SS109), 7.62×51 M80, and 7.62×39 MSC threats. Its construction helps control ceramic cracking and maintain multi- hit integrity in demanding environments.

PGL Armor’s technology has also been evaluated in active conflict environments, generating operational feedback that directly informs continuous product improvement.

“We believe American law enforcement officers deserve protection that performs under pressure,” said a founding member of PGL Armor.

“Our mission is simple: deliver reliable, lightweight ballistic solutions built on engineering discipline and real-world experience.”

PGL Armor’s flexible rifle-rated plates are now available for purchase directly through the company’s official website: pgl-armor.com with additional products expected to be released soon.

With its U.S. launch, PGL Armor positions itself as a long-term partner to agencies seeking modern, mission-ready protection solutions.

NP Aerospace Lands New Contract Bringing Its Total Protected Cab Order Book to Over 60 units

Wednesday, September 16th, 2026

NP Aerospace, a global vehicle integrator, armoured system design and manufacturer has announced the receipt of another order for protected vehicle cabs from an undisclosed customer. This takes its total protected cab order book to more than 60 units. The milestone reflects the company’s established position as an OEM agnostic integration partner for defence primes and military fleets, worldwide.

The company delivers end-to-end survivability systems, from concept design and safety certification to manufacture, integration and through-life support. NP Aerospace has successfully engineered protected crew solutions across a broad spectrum of threat levels, including up to STANAG 4569 Level 4, spanning multiple vehicle classes such as military logistic trucks, specialist engineering equipment, EOD vehicles and recovery vehicles.

Remaining OEM agnostic, NP Aerospace can work with multiple vehicle manufacturers, enabling defence customers to select the optimum base vehicle while drawing upon proven protection expertise. This flexible business model allows the company to deliver complete cab assemblies, knock-down kits, armour integration packages, or licensed production options tailored to specific customer requirements and platform constraints.

With active programmes running across the UK, Europe and North America, NP Aerospace combines sovereign UK engineering and manufacturing expertise with established international delivery infrastructure. Through its global operations, the company provides defence customers and OEMs with a single partner capable of supporting local manufacturing, technology transfer and built-to-print requirements. This capability makes it an ideal partner for upcoming modernisation initiatives, such as the UK MoD’s Future Heavy Equipment Transporter (HET) and Heavy Recovery Vehicle (HRV) programmes.

James Kempston, CEO at NP Aerospace said, “NP Aerospace has developed a proven armoured cab capability through the successful delivery of protected crew solutions across military logistics, engineering and specialist vehicle platforms. As future logistics and recovery vehicle programmes progress, we are focused on delivering low risk, exportable survivability solutions that support both national capability and international growth.”

With current active pursuits and quotations exceeding 100 cabs globally, NP Aerospace continues to position itself as the trusted UK survivability and armoured cab integration partner, enabling both national and sovereign capability and international fleet growth across defence markets.

Angel Armor Launches the RISE Plate Carrier, Expanding Coverage Without Sacrificing Mobility

Friday, September 4th, 2026

FORT COLLINS, CO, August 30, 2026 – Angel Armor launches the RISE® Plate Carrier, a purpose-built tactical armor platform designed for SWAT teams, tactical law enforcement personnel and high-risk response environments. The new carrier officially debuts at the NTOA Conference in Booth 515, where it will be a primary product focus for Angel Armor throughout the show.

The RISE® Plate Carrier was developed around a challenge tactical operators have faced for years: getting the coverage they need without sacrificing mobility. Traditional plate carriers prioritize a lightweight, streamlined profile but can lack coverage and scalability, while full-coverage tactical vest systems provide enhanced protection at the cost of added bulk and reduced mobility.

Most operators have simply had to work around that tradeoff, until now. The RISE® Plate Carrier was designed to bridge the gap, extending coverage where traditional plate carriers fall short, while preserving the agility and mission adaptability that operators demand. 

“I’m incredibly proud that our team pushed past conventional limits to redefine what a plate carrier can do” said Nate Mooers, Lead Designer at Angel Armor. “Law enforcement shouldn’t have to choose between mobility and survival. We designed the DefendCore™ Belt System to eliminate that trade-off entirely. By combining load-bearing agility with high-threat ballistic protection, DefendCore™ delivers a mission-ready carrier that moves dynamically with the body without compromising coverage.”

At the heart of its engineering is the DefendCore™ Belt System. The patent-pending system wraps 360° front-to-back protection around the operator’s core through a modular overlapping armored belt. A canted rear belt feature elevates the back rifle plate toward the upper back, pushing protection toward the trap line, while side rifle plate integration expands coverage further for missions that call for it. The result is genuine protection across the core without the bulk or restricted movement that has historically come with it.

“The plate carrier is super comfortable compared to other plate carriers I have used over the last 12 years and extremely lightweight,” said a Colorado SWAT Deputy who has worn the RISE® Plate Carrier in the field. “While moving, it is comfortable and flexes with the body. The overlapping side soft armor feels great and provides extra protection. I am super impressed.”

The RISE® Plate Carrier is the latest addition to the RISE® Body Armor System, expanding the company’s versatile protection platform built to match the current mission and the next.