XC3 Weaponlight

Archive for the ‘Materials’ Category

GORE-TEX Professional Pyrad Battle Dress Uniform

Tuesday, November 25th, 2025

At the AUSA and Milipol exhibitions, W.L. Gore & Assoc have displayed Battle Dress Uniforms made from a new version of their FR Pyrad material.

As the fabric is currently produced in Europe, they are gaging interest in the US for an FR material which retains the inherent qualities of the base fabric. PYRAD is a finish which is added to the fabric before it is assembled into a garment but does not significantly affect characteristics like air permeability of comfort of the fabric against the skin.

Learn more at www.goretexprofessional.com/defense-fabrics.

Milipol 25 – Due Emme Spider Buckle

Thursday, November 20th, 2025

Italy’s Due Emme gave us a sneak peek of their new quick release fastener for armor systems called the Spider. It can be used for both left and right handed applications.

Offered in both 40mm and 25mm versions, the Spider is IRR complaint and can be made from FR materials.

Milipol 25 – Heathcoat Graphene+

Thursday, November 20th, 2025

Heathcoat is a fabric producer in the UK. Their Graphene+ is manufactured by an additive process which impregnates a Graphene grid to the back of the fabric. This facilitates the dissipation of heat over 50% faster than fabric which is not treated.

As you can imagine, there is interest in adding this process for clothing worn by air and ground crews as Graphese is inherently FR and the process adds no additional vulnerability to flame. Seen here is MTP printed fabric with a weight of 180g. The process only adds another 40 g per square meter.

Introducing Storm-Tech and Storm-Tech Elite: The Next Evolution in Performance Fabric Technology

Tuesday, November 18th, 2025

Brookwood proudly unveils Storm-Tech®, a groundbreaking PTFE alternative leading the evolution of performance fabric technology. Berry Compliant and engineered with Brookwood Zero™ Technology, Storm-Tech® redefines reliability and sustainability while delivering exceptional protection and comfort.

Built as a 3-layer waterproof breathable laminate, Storm-Tech® is designed for those who demand peak performance, offering:

  • Windproof Performance
  • Breathable Comfort
  • Waterproof Barrier Construction

Now available in MultiCam®, Storm-Tech® sets a new benchmark for advanced protection and dependable performance — without intentionally added PFAS.

Pushing performance even further, Brookwood introduces Storm-Tech® Elite — an imported, next-generation 3-layer waterproof breathable laminate engineered for elite protection with the same innovative science behind Brookwood Zero™ Technology. Now available in solid colors, Storm-Tech® Elite elevates global standards for protection, innovation, and high-performance durability.

Powered by Brookwood. From U.S.-made monolithic waterproofing to globally engineered innovations, Brookwood’s Storm-Tech® platform delivers uncompromising protection — redefining what’s possible in performance fabrics.

brookwoodcompanies.com/project/stormtech

brookwoodcompanies.com/zero

Delta Three Oscar Will Showcase Advanced Military & Law Enforcement Protection at Milipol Paris 2025

Thursday, November 13th, 2025

Huntington Beach, CA – 12th November 2025 – Delta Three Oscar, the ballistic arm of world-leading protection material specialists, D3O will be exhibiting its latest protective innovations at Milipol, in Paris this month. The company will be located at Stand 5F76 in the USA Partnership Pavilion at the Paris Nord Villepinte Exhibition Centre from 18–21 November. 

At this year’s show, Delta Three Oscar will show for the first time, its latest ballistic foam technology used by Craig Ballistics featuring high-performance AeroMax™ and Ballistic Sheet Foams available in 35, 50, 70, and 100 ballistic grades. These plates deliver exceptional impact and ballistic performance while maintaining a lightweight profile to support mobility on demanding missions.  

The company will also present its most recent ballistic helmet protection system, the Halo Helmet Liner Systems are available in 3, 7 and 9-Pad configurations for lightweight protection, reduction in trauma, and improved comfort over extended periods of use. 

In addition, Delta Three Oscar will present its innovative P12 limb protectors for knees and elbows. Developed to deliver exceptional comfort and protection, these feature external caps for enhanced impact resistance, this technology is now integrated into uniforms worn by the United States, United Kingdom and French Special Forces as well as various European and NATO Armed Forces. 

The company will also highlight continued innovation in protective footwear, introducing its latest shock-absorbing materials engineered for underfoot performance. The new Decell and Zero (made with 99% recycled content) materials have been specifically developed for use in insoles and midsoles, offering long-lasting durability with no compression on set. Proven to significantly improve comfort and reduce fatigue, these materials will be showcased in the new Garmont Tactical combat boots. 

“Delta Three Oscar is dedicated to deliver the most protective and comfortable impact and shock absorbing PPE solutions, that make a real difference in the lives of those who serve,” said Stuart Sawyer, CEO at D3O. “We are committed to innovation and work hard to support the highest level of defense and law enforcement agencies worldwide by developing the most advanced protective gear available.” 

With a unique capability to combine cutting-edge comfort materials and advanced ballistic foams, Delta Three Oscar continues to enhance and innovate tactical protection and support operators facing the harshest physical and ballistic threats. 

Carrington Textiles Launches New Fabric Collection Guides at A+A

Tuesday, November 11th, 2025

Adlington, United Kingdom: Global workwear textiles manufacturer Carrington Textiles marked a successful return to A+A in Düsseldorf with the launch of 13 new fabrics and the official debut of their redesigned Fabric Collection Guides. The stand attracted a high number of visitors across the four days of the exhibition, with excellent feedback on both the new products and the innovative format of the guides.

Paul Farrell, Sales Director at Carrington Textiles, said: “We were delighted with the response at A+A. The new fabrics were extremely well received, with customers particularly interested in how we are pushing the boundaries with stretch, sustainability and flame retardancy. The launch of our new Fabric Collection Guides was another highlight, giving visitors a completely new way to explore our portfolio.”

The Fabric Collection Guides have been developed to combine practicality with a premium look. Their smart half Canadian bound format allows pages to open flat for effortless display, while detailed product sections give buyers the key information they need at a glance, from composition and weave to fibre types and certifications. Each guide also integrates QR codes for instant access to deeper technical content, as well as dedicated info pages to provide additional insight into sub-ranges such as polycotton and stretch.

Fabric swatches have been built into the guides so customers can feel the quality directly, while a QR-coded online colour chart provides access to the latest shade information at any time. The collection is completed by a durable slip case that keeps the guides together, easy to carry and presentable in any setting. Printed on FSC recycled paper, they also reflect Carrington Textiles’ ongoing commitment to sustainability.

To showcase these features at A+A, Carrington Textiles premiered a sleek 3D animation. With cinematic lighting, high-end textures and minimal narration, the film dramatised the shape, finish and usability of the guides, reinforcing their premium feel and the company’s strong brand presence.

Together, the new fabrics and Fabric Collection Guides reinforced Carrington Textiles’ position as a global leader in workwear textiles, with innovation in both product and presentation.

For more information visit carrington.co.uk.

The Pros and Cons of Using AI in Military Divisions worldwide

Thursday, October 30th, 2025

As automated technology rapidly integrates into daily life, its impact on modern warfare is profound. Military divisions worldwide are deploying AI on the battlefield for defence, attack and reconnaissance. In a recent summit held in the Netherlands, 80 nations met to discuss the ethical and operational use of AI in military applications. More than 60 countries agreed to permit AI-driven combat strategies, recognising its potential to enhance decision-making and reduce human risk. Here, Taylor Eisenhauer, product manager at connector specialist PEI-Genesis explains the pros and cons of using AI in military operations.

The adoption of AI in defence is accelerating, with global military AI market projections expected to reach US$18.558 billion by 2029, up from US$4.956 billion in 2024, driven by advancements in machine learning, robotics, and autonomous systems. The deployment of AI-driven combat vehicles, drones, and robotic units is revolutionising modern warfare, reducing reliance on human personnel in high-risk environments.

However, certain issues remain regarding the advantages and concerns of employing AI on the battlefield. While AI offers enhanced strategic decision-making and operational efficiency, it also introduces significant ethical and security dilemmas.

Pros:

The use of AI in advanced military software and technologies can provide safety to soldiers, reduce human labour, and improve decision-making.

In terms of safety, humans can delegate dangerous tasks to non-human agents to protect themselves. For example, tactical ground robots can navigate terrains and handle explosives that can potentially harm personnel in combat. At the same time, robotic dogs can be utilised as an extra hand to carry or fetch necessary equipment. Using robots can save many human lives since these tasks can be performed without harming soldiers.

The United States believes that AI can reduce risks for soldiers by reducing human labour. War can put significant stress on the human body, and soldiers can become fatigued, impairing their ability to focus and perform effectively. This can lead to human error, harm mission success, and result in significant injuries or even defeat.

However, with AI, soldiers can utilise their time and energy better. For instance, rather than driving combat vehicles or flying aircraft, AI can take complete control and allow soldiers to focus their efforts elsewhere, such as analysing data and prepping for battle. This can significantly reduce the risk of injury and increase the chances of mission success.

Improved decision-making is another benefit of using AI. More accurate data analysis can help better target opponents. With automated technology, we can make smarter and safer decisions in combat with little to no mistakes. Drones and AI are utilised to identify and communicate risks or threats that may occur. They can more accurately determine objects in the distance, providing an advantage in preparing for an attack.

Cons:

On the other hand, some see AI as a setback or disadvantage due to the potential risks and dangers that can arise when trusting technology.

Security threats are a major concern with AI. There is a potential for AI to be hacked or manipulated by adversaries. If these systems are compromised, sensitive information can be stolen and exploited to the opposing team’s advantage.

The use of automated technology and AI, particularly in military robots, is a topic that sparks ethical concerns. With robots capable of performing tasks more efficiently and precisely than humans, there is a potential for one side to have an unfair advantage, leading to the replacement of human soldiers with machines. The result of this could be a future where wars are fought between robots, raising ethical questions about the morality of warfare.

Another issue arising from the use of AI is its unpredictability. If something goes wrong, it can be difficult to determine who is responsible. This concern becomes more significant as AI technologies become more advanced, with the potential to carry out tasks autonomously. If AI were to malfunction, innocent civilians could be harmed, and it is unclear who would be held accountable. Furthermore, granting machines a mind of their own may lead to unforeseen consequences; therefore, we must approach the development and deployment of these technologies with caution.

Prepare for the future of modern warfare

The debate about allowing AI to be used in modern warfare is endless. However, the reality is that AI is being implemented in military technologies worldwide, and nations must be equipped to protect and defend themselves.

To prepare for modern warfare, durable and reliable electrical connectors are needed to support these advanced technologies in harsh environments—PEI-Genesis partners with industry-leading suppliers to provide a broad inventory of products suitable for these demands.

For example, the Amphenol 2M Series of lightweight, micro-miniature circular connectors maximise SWaP (size, weight, and power) and meet D38999 specifications for vibration and shielding but weigh less than standard D38999 connectors. Whether this product is for a soldier’s headset, tactical or handheld equipment, airframes, or avionics boxes, the Amphenol 2M Series has application flexibility with multiple coupling types available to fit different electrical and mechanical requirements.

To find out more about the wide range of connectors for military operations offered by PEI-Genesis, visit www.peigenesis.com.

Objective 500 Fabric – Fabric with Integrated PALS Slots

Tuesday, October 28th, 2025

Over the years industry has worked to integrate PALS slots into fabric using a variety of means. Now, Objective fabric is available, a 500D warp knit fabric using the same Cordura Nylon 6,6, air textured, solution dyed fibers as other fabrics, but with MOLLE standard slots woven into the structure. Since it’s manufactured like other warp knots you have access to full 57 inches of fabric on the roll. The creators tell me the fabric can also be customized with the use of other fibers for speciality applications.

With Objective, you don’t require laminate or laser cutting. It’s also about half the weight of current laminate alternatives with ~90% of the slot strength. It’s also mechanically breathable. Additionally, like other Cordura fabrics, it meets NIR and shading requirements and can be dyed to create patterns.

Strength:

Carabiner Pull Out Strength: Approx. 165 lbs/ 75 kg

Inter-Slot Pull Out Strength: Approx. 70 lbs/ 32 kg

Parallel Pull Out Strength: Approx. 150 lbs/ 68 kg

Learn more at www.objectivefabric.com.