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Archive for the ‘Materials’ Category

OSI – CURV Coyote, An Innovative Addition to Tactical Gear

Monday, April 28th, 2025

OSI and Propex Furnishing Solutions introduce CURV® Tactical, a game-changer in tactical gear. Now available in Coyote in the following widths .6mm, .8mm, 1.0mm, and 1.56mm, it features superior lamination. Lightweight yet incredibly durable, CURV® can be sewn, laser cut or thermoformed for unmatched versatility. Ideal for military and law enforcement use, CURV® also offers impressive value compared to industry standards. Also available in Matte Black.
Contact us for more information:

Ocean State Innovations/1947 LLC

Geoff Senko | geoff@osinnovate.com

www.osinnovate.com

Hohenstein Supports Global Textile Scheme Initiative for Structured Data Exchange

Friday, April 11th, 2025

Strategic partnership for improved transparency in the textile industry

BOENNIGHEIM, Germany (April 9, 2025) – Global testing and research laboratory Hohenstein has acquired shares in Global Textile Scheme GmbH (GTS). The GTS initiative aims to create an international standard for handling structured product data in the textile and apparel industry. Hohenstein will support GTS in harmonizing and automating data exchange along the supply chain.

As an internationally recognized knowledge partner, Hohenstein is expanding its expertise in data standardization and transparency in the textile sector. “The demand for reliable, structured and machine-readable data along the textile value chain is rising rapidly,” explains Dr. Stefan Droste, CEO of Hohenstein. “We want to support our customers and are committed to close collaboration with GTS.”

Additionally, Hohenstein will leverage its global network to promote the adoption of the GTS standard worldwide. The goal is to facilitate access to standardized data structures for companies—a key requirement for recycling, circularity and more sustainable production. These topics are also increasingly important for new regulatory requirements, such as the Digital Product Passport.

“The Global Textile Scheme initiative offers a pragmatic solution for efficiently managing complex data without an excessive increase of manual processes,” emphasizes Dr. Stefan Droste. “Data is becoming the backbone of the circular economy, and we are excited to actively shape this development with GTS.”

Strengthening the Backbone of Protective Textiles: Insights from Darinka Radic, Managing Director of Mehler Protection Zrenjanin

Thursday, April 10th, 2025

ZRENJANIN, SERBIA (09.04.2025)

Mehler Protective System d.o.o., part of the Mehler Protection brand within the Mehler Systems Group, is the production site located in Zrenjanin, Serbia. Specialising in textiles, this facility focuses on high-quality protective solutions for military, police, and security forces worldwide. As one of three strategic locations within the Mehler Protection brand—alongside Fulda and Königslutter—Mehler Protection Zrenjanin plays a critical role in the Group’s vertically integrated production network.

In a recent interview with Darinka Radic, Managing Director Mehler Protection Zrenjanin, we explored the company’s growth, its role within the Mehler Systems Group, and how it continues to meet the evolving demands of the protective textiles industry.

Q: Mehler Protection Zrenjanin has experienced significant growth over the years. What key milestones have defined this journey, and what drove your recent expansion?

A: Over the years, Mehler Protection Zrenjanin has grown significantly. A major milestone was the opening of our new 6,200 m² production hall in 2024, which brought our total workspace to 9,900 m² and land area to 49,000 m². This modern expansion includes cutting-edge production lines, a showroom, training zones, and a dedicated technology hub. It was driven by increasing global demand and our ambition to internalise more production processes. The expansion enables us to house advanced machinery, improve workflows, and scale our output efficiently—positioning us as a high-capacity production hub for Mehler Systems.

Q: How does this growth translate into workforce development and community impact?

A: We’ve grown from 206 employees in 2019 to 760 by early 2025. Workforce development is key to our success. We collaborate with local textile schools, support dual education programs, and have revived industrial seamstress training. Our on-site training center ensures new hires are well-prepared and continuously upskilled. This not only sustains our operations but also strengthens the local economy and provides long-term career opportunities.

Q: What challenges are currently shaping the protective textile industry, and how are you addressing them?

A: The industry is evolving rapidly. There’s growing demand for advanced multifunctional textiles, rising material costs, and increasing pressure to meet sustainability standards. At Mehler Protection Zrenjanin, we’re addressing these challenges by expanding internal capabilities, investing in alternative materials, and improving energy efficiency. By staying agile and focused on innovation, we continue to meet evolving market demands.

Q: Your current production capacity stands at approximately 3,000,000 minutes per month. How do you maintain high output while ensuring quality?

A: We’ve implemented a robust production planning system, advanced tracking technologies, and continuous interdepartmental collaboration. These tools help us manage resources effectively, monitor workflows in real time, and uphold the highest quality standards throughout production.

Q: What role does automation play in your operations?

A: Automation has been transformative. It enhances speed, accuracy, and consistency while reducing manual steps and human error. This has allowed us to increase efficiency and flexibility across production, enabling us to better respond to customer needs and scale output without compromising quality.

Q: How is innovation embedded in your production environment?

A: We actively invest in next-generation manufacturing techniques and textile innovations. Our adoption of digital monitoring systems enables us to optimise production processes, improve efficiency, and stay ahead of market trends. Innovation is a constant focus—it’s how we future-proof our operations and continue delivering top-tier protective solutions.

Q: What initiatives have you implemented to enhance sustainability?

A: Sustainability is central to our strategy. We’ve introduced energy-saving practices, waste reduction programs, and responsible sourcing of materials. Notably, we installed a solar power plant projected to generate over 200,000 kWh annually. These initiatives reduce our environmental footprint and align our operations with global sustainability standards.

Q: How does Mehler Protection Zrenjanin align with Mehler Systems’ overall strategy?

A: We are a cornerstone of Mehler Systems’ internal production strategy. Our vertically integrated and automation-driven facility supports the Group’s mission to maintain strict quality control, reduce dependency on external suppliers, and respond quickly to evolving customer requirements. Our contribution ensures delivery reliability and product excellence across the Group.

Q: What are your key priorities for the future?

A: Our focus is on scaling production, advancing automation, and fostering continuous workforce development. We aim to strengthen operational excellence and innovation while remaining committed to sustainable growth. Mehler Protection Zrenjanin is built to adapt, and we’re ready for what comes next.

About Mehler Protection Zrenjanin:

Mehler Protection Zrenjanin (officially Mehler Protective System d.o.o.) is the Serbian production facility of the Mehler Protection brand, operating under the Mehler Systems Group. The site specialises in the manufacturing of high-performance protective textiles for military, law enforcement, and security forces worldwide.

As one of three strategic Mehler Protection locations—alongside Fulda and Königslutter—it plays a key role in the Group’s vertically integrated production strategy. With ongoing investments in automation, facility expansion, and production capacity, Mehler Protection Zrenjanin is positioned as a reliable and scalable hub for advanced textile manufacturing within the defence and security sector.

About Darinka Radic:

Darinka Radic is the Managing Director of Mehler Protection Zrenjanin, a role she has held since 2019. She began her career at Mehler Protection in 2009, leading logistics and customs operations, and played a key role in streamlining procedures and boosting efficiency. With previous experience managing a family business in transport, she brought strong leadership and decision-making skills into the corporate world. Under her guidance, the company has experienced continuous growth, marked by expanded facilities, increased production capacity, and strengthened operational performance.

Visit Ocean State Innovations & 1947 at the Michigan Defense Expo

Friday, April 4th, 2025

Ocean State Innovations and 1947 are exhibiting at the Michigan Defense Expo next week.

Please visit Booth A2 to learn more about our new products and services.

Exhibition Dates:

April 8-10, 2025

Location:

MaComb Sports & Expo Center

Building “P”

14500 East 12 Mile Road

Warren, Michigan 48088

Ukrainian Armed Forces Actively Using RAROG Polymer Machine Gun Belts at the Frontline

Monday, March 31st, 2025

Modern warfare involves the infiltration of contemporary technological solutions. One such innovation is the unique development by the Ukrainian company «Kharkiv Factory of Personal Protective Equipment» RAROG, specifically an ammo logistics system for machine guns PK/PKM.

The metal belt for the PK, PKM, and SG serves as the basis for equipping machine guns, but it is not manufactured either in Ukraine or in the overwhelming majority of the 53 countries that have machine guns in their arsenals. In addition to the shortage caused by the lack of production and constant battlefield losses, the metal belt has several significant disadvantages, including the need to remove it from the battlefield, manual loading of rounds, heavy weight, masking noise, corrosion, and so on.

Experts from the Kharkiv Factory of Personal Protective Equipment (Ukrainian Defence Innovations (UDI) Group, former Rarog Group) have found solutions to all these issues by developing a world`s first polymer disintegrated links for machine gun ammo belt, which significantly improves the mobility and effectiveness of machine gunners on the battlefield. This fact has been proven both through field testing and in actual combat. First samples were tested back in 2016. In 2019 Rarog won Sikorsky challenge (competition of innovative startup projects), suggested a new ammo logistic system for Armed Forces of Ukraine based on polymer links.

The polymer machine gun belt consists of a series of links, each of which has three rings connected by a crossbar. The links are hinged and connected by cartridges inserted into the aligned rings. This belt is three times lighter than the metal analogues, has low cost and high production speed, minimal noise during transportation, no corrosion, and prevents snags during operations. A key difference of this system is that the belts could be supplied to the combat zone already loaded, so soldiers do not need to spend time on this task. The standard machine gun belt for the PKM is supplied in solid links of at least 25 units. This creates inconvenience when shooting, the so-called tail. The links of the polymer belt simply fly out along with the cartridge cases. The metal belt must be collected and reloaded, the polymer belt is one-time use (although in training ground conditions Ukrainian soldiers use it up to 4 times in a row). Also, cartridges loaded into a metal belt are subject to corrosion during storage. This creates a risk that the machine gun may fail in a critical situation. Cartridges loaded into a polymer belt make less noise when moving as well.

The development and testing process of the polymer belt took much time, as Rarog aimed to ensure maximum convenience, reliability, and efficiency in this product. UDI Group`s representatives are in constant communication with Ukrainian defenders participating in combat operations on various parts of the frontline, and receive feedback from them. Over the course of the war, the polymer belt produced by the Kharkiv Factory of Personal Protective Equipment has been used by the soldiers of Airborne Assault Forces, 54th Separate Mechanized Brigade, 24th Separate Mechanized Brigade, 3rd Separate Assault Brigade, and other units of the Armed Forces of Ukraine. Soldiers have praised the ergonomics, ease of transport and versatility of the polymer machine gun belt.

The opponents did not ignore this product. In 2022, an article was published on the website of the well-known Russian magazine «Kalashnikov», where the author, a weapons expert and editor-in-chief of the publication, Mikhail Degtyaryov, accused the experts from Rarog of «lack of professional knowledge and ignoring historical experience», while also emphasizing that replacing the usual metal belt with a much lighter and cheaper polymer one was impossible due to several critical shortcomings.

However, two years later, several Russian companies introduced their «new products» – analogs of Ukrainian development, one of which even made it to the cover of the aforementioned expert magazine.

Industry Leaders Unite to Form RTS Textiles Group Ltd

Tuesday, March 25th, 2025

(Adlington, United Kingdom): In a strategic move designed to align their long-term vision, RTS Textiles Ltd (RTS) announced is bringing together all of its operations and joint venture partners under one unified entity, RTS Textiles Group Ltd (RTS Group). This newly formed global powerhouse in the workwear and protective textiles markets will be led by RTS, with minority shareholdings held by TMG – Acabamentos Têxteis S.A. (TMG) and Sapphire Textile Mills Limited (STM).

KE5A4X aerial view of Carrington Workwear factory at Adlington, Lancashire, UK

Effective 24th March 2025, this merger marks the next logical step in a partnership that has developed over years of collaboration between RTS, TMG and STM. Initially starting as supply chain partners, in 2017 TMG and RTS entered into a joint venture as MGC in Portugal, and in 2021 STM and RTS entered into a strategic partnership under CTI in Asia. This new integrated strategic merger will further enhance the combined strength of all three companies. The merger will offer greater innovation and operational efficiency, positioning RTS Textiles Group as a leading force in the market.

The group will encompass RTS’ wholly owned brands and operations, including Carrington Textiles, Pincroft and Alltex, as well as full ownership of CTI, MGC and Melchior. The current management team at RTS will continue to lead the new entity, ensuring continuity and maintaining strong customer relationships.

Leveraging Expertise and Resources

The merger brings together the unique strengths of each organisation:

RTS: Known for high-performance flame-retardant (FR) fabrics for the PPE sector and rotary screen-printed fabrics for the military market.

TMG: Experts in weaving, dyeing and finishing high-quality fabrics, serving a wide variety of applications in the workwear sector.

STM: Specialises in vertical integration, with a focus on spinning, weaving, dyeing and finishing workwear textiles.

With over 275 years of combined textile manufacturing experience, RTS Textiles Group is uniquely positioned to offer comprehensive global solutions, meeting the diverse and evolving needs of customers worldwide. The group’s manufacturing excellence spans three key centres, ensuring the highest standards across production, innovation and service.

A Vision for the Future

“We are thrilled to announce this transformative merger, which will reshape the future of RTS, TMG and STM,” said John Vareldzis, CEO of RTS Textiles Limited. “By combining our expertise and resources, we are creating a dynamic and innovative entity that will set new standards in our industry, enabling us to better serve our customers and accelerate our growth.”

Meanwhile, TMG’s Board Member Manuel Gonçalves stated: “This merger represents a pivotal moment for our industry and for all our partners. By uniting the expertise, heritage, and innovation of RTS, TMG and STM, we are establishing a stronger foundation for growth and delivering unmatched value to our customers worldwide. Our shared vision for excellence and commitment to pushing boundaries in textile manufacturing will ensure that RTS Textiles Group sets the benchmark for quality, sustainability and innovation in workwear and protective textiles.”

Nabeel Abdullah, Sapphire Textile Mills Limited’s COO added: “At STM, we are delighted to embark on this new chapter with RTS Textiles Group and TMG. This strategic partnership brings a new era of collaboration, innovation and growth, creating a fully integrated textile powerhouse that enhances efficiency, drives innovation and meets the demands of an evolving global market. Together, we are positioned to redefine industry standards and deliver exceptional value to our customers.”

Benefits of the Merger

The RTS Textiles Group merger will generate significant benefits, including:

Increased Innovation: The combined resources and expertise will accelerate the development of cutting-edge fabric solutions tailored to market needs.

Expanded Market Reach: The new group will broaden its market presence, serving customers across a variety of sectors and regions.

Enhanced Customer Experience: Customers will enjoy an expanded range of services, streamlined processes and improved global delivery capabilities.

The leadership teams of RTS Textiles, TMG and STM are committed to ensuring a seamless integration, maintaining high service standards and upholding strong customer relationships. Importantly, there will be no changes to ongoing projects or existing customer engagements.

For more information about the RTS group of brands, visit www.rtstextiles.com

Dimension-Polyant Provides X-Pac Tactical Textile Solutions

Thursday, March 20th, 2025

Trusted performance fabrics engineered for specific applicationsin mind

Dimension-Polyant, a global leader in technical sailcloth and X-Pac® lightweight, durable and waterproof laminates for bags and packs, collaborates with customers to create textile solutions for tactical gear built to endure harsh environments.

At the 2025 SHOT Show Supplier Showcase, Dimension-Polyantlaunched its new X-Pac® MANTA fabrics, a pioneeringadvancement in tactical textiles that redefine the benchmarks for weight, strength and durability. Engineered with a structural core, X-Pac® MANTA fabrics engineered structural core deliver increased tensile strength, tear resistance, and laser-cut precisionmaking them ideal for demanding applications like structural packs, plate carriers, and MOLLE panels.

“While we believe our X-Pac® MANTA fabrics represent a significant advancement in tactical textiles, we recognize the importance of offering a broader range of tactical fabrics for applications that may not require their advanced performance features,” said Taylor North, Dimension-Polyant Head of Technical Performance Fabrics. “Our X-Pac® X3 (three-layer) fabrics, which round out our X-Pac® Tactical lineup, were designed to provide solutions for specific customer needs.”

For instance, X-Pac® WX21, a USA-sourced 200-denier nylon face fabric with an added polyester wrap insert for enhanced low-stretch and rip-stop properties available in black,is perfect for lightweight packs, gear and magazine pouches, rucksacks, and every day carry applications.

X-Pac® X33 MULTICAM®, a tightly woven 330-denier traditional MULTICAM® nylon face-fabric with a black post-consumer recycled polyester X-PLY® reinforcement and shiny polyester film backing, is a highly abrasion-resistant, tear-resistant, waterproof is ideal for backpacks and lightweight applications such as pouches, bags or streamlined carry systems.

The workhorse of the X-Pac® Tactical fabric collection is the X-Pac® X50 Tactical. It’s made with a rugged 500-denierCORDURA® nylon face fabric with a 400-denier aramid X-PLY® which is lighter weight and stronger than a traditional polyester X-PLY® reinforcement. The result is a highly abrasion-resistant, tear-resistant, and waterproof material available in a variety of colors to include black, stealth grey, coyote brown, ranger green, khaki, force blue, and woodland camouflage

It’s brother fabric, X-Pac® X50 MULTICAM®, is made with a 500-denier CORDURA® nylon face fabric in a traditional MULTICAM® pattern along with MULTICAM® Black, MULTICAM® Alpine, and MULTICAM® Tropic. Both X-Pac® X50 fabrics are best suited for duty belts, cummerbunds, larger packs and chest rigs or plate carriers.

“One of the most rewarding parts of our work at Dimension-Polyant is collaborating with customers to understand their unique needs and develop successful solutions that meet their goals,” said North.

X-Pac® X3 fabrics are Berry Compliant showcasing Dimension-Polyant’s commitment to US-based sourcing and production while delivering exceptional performance and a steadfast commitment to quality.

To learn more about X-Pac Tactical®, please visit here.

Figure 1 Photo Credit: Stone Glacier

Adept Armor Unveils Ivoryguard, an Ultra-Lightweight Foam Redefining Ballistic and Impact Protection

Friday, March 7th, 2025

Now integrated into the Storm Foundation Plate, Ivoryguard™ enhances durability and energy absorption while making the ultra-light NIJ-III/RF1-rated armor even lighter.

Denison, TX. (March 2025) – Adept Armor, pioneers in next-gen protective solutions, today launched Ivoryguard™: a breakthrough foam technology that defies conventional engineering limits. At just 0.068 gm/cc, it’s lighter than silica aerogel – often called “the world’s lightest solid” – yet tougher than traditional heavy-duty foams used in armor, helmet padding, and other high-impact applications.

In head-to-head tests, Ivoryguard outperformed leading materials by 20-360 percent in weight-adjusted energy absorption. Even that alone positions Ivoryguard as a major innovation in high-performance superfoams – as the lightest heavy-duty foam – but raw performance is only half the story:

Engineered for extremes: Far less temperature-sensitive than the competition, Ivoryguard maintains performance in environments from -40°C to scorching desert heat, and is currently being investigated for use in stratospheric drones operating at -50°C in ultra-high-UVR conditions. 

Built to last: Closed-cell foam structure repels moisture and chemicals while staying odor-free.

Outstanding engineering properties: 180 percent elongation, 2.5 MPa tensile strength, and tear resistance exceeding 45 N/cm – a combination of properties which makes for a material that’s ultra-plastic yet damage resistant.

Adept’s flagship RF1 Storm Foundation Plate now integrates Ivoryguard, shaving another 0.1 lb. off an already featherlight design (down to 2.3 lb.) while maintaining combat-proven 0.9” thickness and NIJ III/RF1 ballistic rating. The result? Military-grade protection that feels effortless to wear, with further reduced backface deformation upon impact.

While born for ballistic challenges, Ivoryguard is sparking a materials revolution.

Aerospace: Ultra-light insulation and structural support for high-altitude drones.

Automotive: Durable crash absorption that doesn’t compromise mileage.

Sports: Helmets and torso protection pads that are lighter, more durable, and easier to care for.

It will become the material of choice for all those who demand protection that offers the best performance at the lowest weight, combined with extreme endurance and top-tier comfort characteristics.

“Ivoryguard closes the ‘impossible gap’ between weight, protection, and resilience,” said Jake Ganor, CEO at Adept Armor. “This isn’t just better foam; it’s a new design language for safety-critical industries.”

Adept is now offering Ivoryguard samples to qualified partners. Defense teams, engineers, and manufacturers ready to leapfrog competitors are invited to reach out.

For more information on Adept Armor or how to request an Ivoryguard sample, visit their website.