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SSD Exclusive – A Deeper Dive Into The FN EVOLYS Machine Gun

Friday, May 7th, 2021

Yesterday, FN Herstal unveiled their new ultralight belt-fed machine gun, the EVOLYS. Here’s some additional information on the EVOLYS we thought you might be interested in.

Right up front it is important to note that the machine gun shown during FN Herstal’s unveiling is not exactly the same as the one that will be offered in the United States, which we’ll explain later on.

Having said that, it is being offered in two basic variants, the Ultra Lightweight Machine Gun in 5.56mm NATO and the Lightweight Machine Gun, a multi-caliber gun, currently in 7.62mm NATO, which can also be chambered for 6.5 CM as well as a conventional cased Next Generation 6.8 x 51mm round. Additionally, we are told the EVOLYS LMG can be adapted to other calibers.

Apparently, EVOLYS has been under development for several years. However, this current iteration is a refinement of a design submitted for the US Army’s Next Generation Squad Automatic Rifle (NGSAR) solicitation meaning that much of the engineering was already accomplished by that point for a similar machine gun. Consequently, the technology is more mature than it appears to those seeing it for the first time. What sets EVOLYS apart form that earlier effort is that there has been a significant amount of user feedback from SOF used in the current configuration. FN America assured us that EVOLYS was not created to satisfy any new government solicitations, but rather is the next step in FN’s line of machine guns, integrating multiple new features.

Conversely, FN has no intention of halting production of their existing designs (M249, M240, MK46/48). They will continue to support those designs throughout their lifespan while the company looks to address current and future needs. With one of every two machine guns on the planet coming from FN, they’ve got a lot of customers to continue to support.

The name hints at evolution and this new machine gun platform will be familiar to anyone who has had time behind FN’s M240 (MAG) or M249 (Minimi). While it breaks down in much the same way, with a receiver, recoil spring and bolt carrier group, you’ll note that EVOLYS features a monocoque construction receiver. Unlike the M240, it’s one continuous piece which helps control weapon weight. In fact, you’re looking at significant weight reduction with 5.5 kg ULMG & 6.2 kg LMG compared to a 7.5 kg M249 and 10.1 kg M240L.

Another interesting note is that there are no operator barrel changes with EVOLYS. They’re so confident in the metallurgy of the barrel that you won’t have to swap barrels during sustained fire. Barrel changes will require tools and about two to three minutes to accomplish.

Speaking of barrels, EVOLYS will be introduced with 14″ (para) and 16″ options, but other lengths may be added in the future.

It uses a tappet short stroke piston operating system with a gas regulator and, like other FN belt-feds, EVOLYS only fires from the open bolt. Controllability and reliability is enhanced by use of a hydraulic buffer.

FN Herstal has stated that EVOLYS was developed from the outset for use with a suppressor and we understand that the developmental team used at least the SureFire suppressors adopted by USSOCOM. Additionally, video shown by FN Herstal during the EVOLYS launch depict B&T suppressors which makes sense as they provide suppressors to FN.

Interestingly, FN also claims that their operating system prevents the gas associated with the use of a suppressor from being blown back into the face of the firer, even a left handed shooter.

Earlier we mentioned that the US and Rest of World version of EVOLYS would differ slightly. For instance, the version Herstal revealed is equipped with a SCAR stock while the US version has a backplate which also facilitates use of an M4-style collapsible stock. Further development of the stock is underway with concepts being evaluated to offer different comb heights without weight increases.

As one FN America executive related, “one hundred years in the waiting, we finally have a side loading, continuous rail machine gun.”

The real magic in the EVOLYS design is the patented lateral feed mechanism which still incorporates a feedtray cover and feedtray, but how they are accessed is completely different than other machine guns.

Instead, the separate feedtray cover and feedtray open to the left, swinging outward toward the business end of the gun. Of note, it can only be configured as left-hand feed.

This design facilitates one-handed loading and has similar round alignment pawls to the Mk46 and Mk48. You can seat the cartridge into the feed tray and the system will guide the cartridge into proper placement.

While belts can still be broken in the event of a runaway gun, FN informs us they have integrated a anti-runaway mechanism into the design. Additionally, the last link is automatically ejected at the end of firing so no need to clear the feedtray.

With the lateral feed mechanism, the top Picatinny rail is a single piece, running all the way from the front of the handguard to the rear of the receiver. This means optics and other enables can be mounted anywhere along the rail without having to worry about a front folding or side tilting feedtray cover. You can mount your optic where you need it and keep it there.

EVOLYS offers single (semi-auto) as well as sustained (full-auto) fire options, selectable at the ambidextrous thumb safety above the pistol grip.

Expect better accuracy than an M4 carbine. FN has regularly demonstrated 1.5 – 2.5 MOA accuracy, depending on the gun’s temperature.

Initially, EVOLYS will be built in Herstal and the company will evaluate US-based manufacturing.

FN Herstal plans to exhibit EVOLYS at DSEI in London in September, but it’s possible you may run into it at a range day before then as interest begins to pick up.

Mike Pannone Discusses the Benefits of a Pistol Caliber Short Rifle (PCSR)

Thursday, May 6th, 2021

Mike Pannone, Director of Training, B&T USA examines the features and advantages of a Pistol Caliber Short Rifle (PCSR), or submachine gun based system, such as B&T’s APC9 PRO, for law enforcement and military applications occurring within confined spaces, or within spaces where size savings are important.

About Mike Pannone/CTT Solutions

Mike is a former operational member of U.S. Marine Reconnaissance, Army Special Forces (Green Beret), 1st SFOD-D (Delta) and the Asymmetric Warfare Group. He is an active USPSA pistol shooter holding a Master class ranking in Limited, Limited-10 and Production divisions. Mike has participated in stabilization, combat and high-risk protection operations in support of U.S. policies throughout the world as both an active duty military member, and a civilian contractor. Mike also worked as the primary firearms instructor for the Federal Air Marshal program in Atlantic City, as well as the head in-service instructor for the Seattle field office. He has spent countless hours on the range and in the classroom with military units, LEO and operational personnel sharing his vast combat and practical experience to increase proficiency and organizational success.

FN EVOLYS: The New Ultralight Machine Gun By FN Herstal

Thursday, May 6th, 2021

(Herstal, Belgium) – May 06, 2021 – Belgium-based designer and manufacturer of small caliber weapons, associated weapon systems and ammunition FN Herstal has announced earlier today the entry of a brand-new machine gun with unique features, the FN EVOLYS. With this new addition to FN Herstal’s product portfolio, the Company definitely intends to write a new chapter in the history of machine guns.

Earlier today, FN Herstal has unveiled to the Defense and Security markets a completely new machine gun – the FN EVOLYS – during a global digital product launch event. It is with a great satisfaction and pride that the Company succeeded in combining its universally recognized expertise in the field of machine gun design, development and manufacture; its innovative spirit and current unmet market requirements to bring life to a new machine gun. The FN EVOLYS features an incredibly innovative and open architecture together with unique characteristics.

The FN EVOLYS is a radically different, ultralight weapon that combines the firing capabilities of a belt-fed machine gun with ergonomics and balance similar to an assault rifle. This is exactly what is needed and expected by users for current and future operations.


5.56x45mm NATO Variant

The FN EVOLYS has been developed in two calibers, 5.56x45mm NATO and 7.62x51mm NATO.


7.62x51mm NATO Variant

A true, ultralight machine gun…

The FN EVOLYS, with a weight between 5.5 and 6.2 kilos depending on the caliber, is much lighter than current reference machine guns. This reduced weight enables the user to move across difficult terrain quickly and to engage with a high volume of fire when needed with no difficulty.

Its reduced weight and excellent balance also mean that the weapon can be fired from any position. Transitioning from one firing position to another is made easy by the design of the sling attachment interface.

Featuring assault rifle characteristics

The FN EVOLYS ultralight machine gun fires like a machine gun, and handles like an assault rifle.

The ambidextrous fire selector has a semi-auto position to engage point targets as with a rifle while the full auto position allows suppressive fire as with a machine gun.

The buttstock is adjustable in length and height. Whatever his size, or the equipment he is wearing, the user can always find a comfortable shooting position.

Reliable, extremely comfortable and stable when firing

The latest-generation materials and technologies used on the FN EVOLYS, combined with FN Herstal’s long- standing expertise and innovative spirit, ensure that the reduction of weight has not compromised the vital factors of reliability, user safety and long life of parts.

The hydraulic buffer gives a steady rate of fire and reduces recoil.

The FN EVOLYS was designed from the start to fire intensively with a sound suppressor and therefore showed no reduction in performance when fitted with a suppressor, no excessive fouling, and no debris projected towards the user, even for left-handers.

Innovative and unique architecture

Another big innovation in the FN EVOLYS is the patented lateral feed mechanism, which has allowed the design to include several major improvements requested by users:

– The one-piece long top rail enables mounting a combination of various in-line optical sights such as day and night sights together, or magnifiers for instance, without removing the iron sights.

– Easy, instinctive and fast access to all controls by left or right-handed shooters for improved handling in the field

– All actions can be done with just one hand, including engaging the belt.

– Cartridges are automatically repositioned when the feed cover is closed if the belt is not correctly placed on the feed tray. This avoids a failure to feed the first round, which is a great reassurance for the user.

– The last link is automatically ejected, clearing the way for a faster and more reliable reload.

Missed FN Herstal’s product launch event today?

Click here to discover.

The new FN EVOLYS ultralight machine gun will be on display on FN Herstal booth, Belgian Pavilion, North HALL, at the DSEI international trade show, London, from September 14 to 17, 2021.

AeroVironment Awarded $26 Million Switchblade 600 Tactical Missile Systems Contract by U.S. Special Operations Command

Wednesday, April 28th, 2021

• Switchblade 600 features high-precision optics, more than 40 minutes of loitering endurance and an anti-armor warhead for engaging and prosecuting hardened static and moving light armored vehicles

• Integration of Switchblade 600 into maritime platforms enables precision engagements against naval and littoral threats and greater deployment flexibility

Switchblade 600 is an extended-range loitering missile system capable of multi-domain operations. (Photo: AeroVironment, Inc.)

SIMI VALLEY, Calif., April 27, 2021 AeroVironment, Inc. (NASDAQ: AVAV), a global leader in unmanned aircraft systems (UAS), today announced it was awarded a cost-plus-fixed-fee contract on March 31, 2021 by the United States Special Operations Command (USSOCOM) for $26,120,810 with $7,159,036 funded upon receipt. The contract includes delivery and integration of Switchblade® 600 tactical missile systems into specialized maritime platforms, scheduled to be completed by January 2023.

“Our team worked closely with our customers to develop Switchblade 600, a loitering missile system that addresses the increasingly complex needs and mission requirements of counterinsurgency operations and those against peer and near-peer adversaries,” said Brett Hush, AeroVironment vice president and product line general manager for tactical missile systems. “Integrating Switchblade 600 into combat platforms, such as the USSOCOM’s specialized maritime vessels, enhances force overmatch, minimizes warfighter exposure to enemy direct and indirect fires and accelerates the maturation of this innovative solution.”

The AeroVironment Switchblade 600 is an all-in-one, man portable solution equipped with a high-performance EO/IR gimbaled sensor suite, precision flight control and more than 40 minutes of flight time to deliver unprecedented tactical reconnaissance, surveillance and target acquisition (RSTA). Its anti-armor warhead enables engagement and prosecution of hardened static and moving light armored vehicles from multiple angles – without external ISR or fires assets – for precise, localized effects and minimal collateral damage.

SIG SAUER President & CEO Ron Cohen Highlights U.S. Army Next Generation Squad Weapons Program in Exclusive Video

Wednesday, April 28th, 2021

Thales 2.75-inch Rockets Certified for Firing from Arnold Defense Air and Land Launchers

Friday, April 23rd, 2021

Arnold Defense, the St. Louis based manufacturer of 2.75-inch rocket launchers, together with Thales, has achieved formal certification to fire the Thales FZ90 2.75-inch rocket from the complete range of Arnold Defense rocket launchers. Working in partnership with Thales, Arnold Defense successfully certified their long-standing LAU and M-Series (lightweight) air-to-ground range of launchers and their more recently released MLHS and FLETCHER ground-to-ground launchers.

The certification was achieved following a live firing program that took place at Dillon Aero’s desert range facility near Phoenix, AZ, USA, 18-21 January 2021. Dillon Aero’s 950-acre test range can accommodate live firing of up to 30mm machine guns, 2.75-inch rockets as well as landing most aircraft on their 4500ft runway. 

During the tests, a significant number of rockets were fired from the entire range of Arnold Defense land, aerial and maritime launchers mounted on a helicopter for air-to-ground tests and on a vehicle integrated system for ground-to-ground tests. All of the launchers tested passed the certification process to allow Thales rockets to be fired by current and future users of Arnold Defense launchers.

Arnold Defense has always positioned itself as ‘rocket agnostic’ allowing the user to select from a range of certified rocket systems to suit their specific needs or their in-service inventory. Adding Thales 2.75-inch rockets to the Arnold Defense certified rocket portfolio significantly extends the capability offering, globally.

Thanks to features like its State of Art propellant grain and reduced FOD, the Thales 2.75-ich rocket is widely used worldwide by more than 75 armed forces across more than 50 countries. The rockets have also been officially adopted by many major platform OEMs where Its performance and reliability are clearly recognized.

Stéphane Bianchi, Director of the Airborne Armament business segment at Thales said:

“This strengthening of the collaboration between Thales and Arnold Defence is good news for both entities. We will provide our expertise with the 70mm (2.75”) rocket systems, which already equip many platforms in the world and Arnold Defence will contribute their large expertise of rocket launchers and systems.  This is a true win-win, at a time when our Customers are looking for operational efficiency and flexibility thanks to an extended and combined range of products”.

Doug Wallace, President at Arnold Defense said, “Arnold Defense is delighted to have achieved this certification following a highly successful series of live firing tests. We can now add the Thales 2.75-inch rockets to the range of rockets that can be fired from Arnold Defense launchers, increasing the flexibility on offer to the global user.” He added, “working with Thales on this certification program has solidified an existing partnership between the two companies and at the same time, significantly broadened the capability offering for anyone interested in 2.75-ich rocket systems launched from both air and ground, now and in the future.”

www.arnolddefense.com

SCUBAPRO Sunday – Eugene Stoner and the M63/M63A Stoner Machine Gun

Sunday, April 18th, 2021

Eugene Morrison Stoner is the father of the AR family of rifles (and everyone knows AR stands for Armalite Rifle), that includes the AR-5, AR-15 and the M16. The family of M16s are one of the most iconic weapons engineered in world history. Stoner worked for the Vega Aircraft Company installing armament units after graduation from a vocational high school and before joining the Marine Corps right after Pearl Harbor was attacked. He served in the Pacific until the end of the war. In 1945 he went to work for Whitaker, an aircraft equipment maker in 1954, he transferred to Fairchild Engine & Airplane Corporation as chief engineer for a newly formed small division called Armalite, which was headed by George Sullivan, a patent counsel for Lockheed Corp. They met at a local range, where Sullivan was testing a new prototype for an Air Force survival rifle.

The AR5, is the product of Eugene Stoner’s feedback on the survival rifle. The AR5 is now better known as the AR7, or Henry Rifle’s US Survival Rifle. Stoner finished the first run of the ArmaLite AR-10 design in 1955. This was a game-changer in the world of small arms – a firearm that was small, quick to shoot, and didn’t weigh a ton. When the AR-10 was chambered for the 7.62x51mm NATO. When it was changed to chamber the new .223 Remington round its name was changed to the AR-15. Stoner’s name would go down in history if he had done nothing but build the AR-15, but he did so much more than that. He was a self-made man with only a high school education. Stoner changed the world as we know it forever, in addition to changing the landscape of American firearms, as well as the world stage, by inventing the M16. That gun, along with the AK (idea stolen from WW2 German guns) family of weapons, are the two most famous guns globally. He also designed one of the most iconic weapons of the Vietnam War and SEAL Team’s history. Eugene Stoner, left ArmaLite around 1961 to join Cadillac Gage Corp. There he started to build an entirely new set of weapons.

In 1962, known as Stoner 62, the first version, chambered the 7.62x51mm NATO ammunition. Later that year, it was changed to chambered for 5.56mm to help save weight. The name also changed to the Stoner 63. That system, developed and promoted until the early 1970s, was extensively tested as the XM22 (Stoner 63A rifle), XM23 (Stoner 63A carbine), and XM2077 by the U.S. military (light machine gun with belt feed). However, the Mk.23 model 0 belt-fed light machine gun configuration was used in small numbers by both the Navy and some Marines in Vietnam. In general, the Stoner system was somewhat too costly and also slightly over-complicated for a dedicated light machine gun, though having the advantages of modularity and interchangeability of parts allowed for great versatility in tactical use. The Stoner was known for being a little finicky when cleaning and maintaining, but reliable if proper care was taken. Overall, between 1962 and 1971, some 3,500 to 4,000 Stoner M63 weapon kits were made. Of those, some 2400 Stoner 63 Light machine guns were purchased by the U.S. Navy for Special Forces in Vietnam and about 100 more were purchased for the enhanced Mk.23 mod.0 variant. Starting in 1963, the Stoner 63 was used in combat in Vietnam, primarily in the hands of SEAL Teams.

The Stoner machine gun was developed to maximize firepower. The versatility of the Stoner 63 made it the perfect weapons system for the newly minted SEAL teams during the Vietnam War. SEAL Teams One and Two evaluated the 63A, saying that the weapon was “significantly superior” to the M60 machine gun and suggested at least six guns for every 12-man SEAL platoon. It was also claimed that immediate action drills and tactics for contacts with the enemy were based around the weapon system and were actively established by SEAL platoons to fit with the 63A.

One of the last times the Stoner was used by the U.S. Military was by the Marines in limited numbers during the 1983 invasion of Grenada.  Despite its success, the Stoner 63 never saw wider acceptance. After the Army provided the 63A Light Machinegun (LMG) version for evaluation to some Green Berets in the 1970s, the branch concluded that the unique platform was too tricky for battlefield maintenance,  which is ironic, given that it was the unique recoil buffering mechanism of the Stoner 63 that helped make the platform so flexible in the first place, in combination with the multi-use receiver.

The Stoner 63 framework has several barrel types for LMG models, with different lengths and profiles. Small, fluted barrels were used by the Navy Mark 23 model 0 machine guns, but other models (with long barrels) also saw action in Vietnam.

A universal bolt group is used in the stamped steel receiver, with a multi-lug rotating bolt and a long-stroke gas piston with a gas tube. For the attachment of all other sub-assemblies and the quick-detachable barrel, the receiver also has many sets of mounting points. The receiver is so orientated in the rifle. The carbine configuration is such that the gas device lies above the barrel and the feed unit’s mounting points are below the receiver. Some pictures are so iconic people make shirts out of them( Thirty Seconds Out)

The receiver is turned ‘upside down’ in all machine gun setups, either belt or magazine fed, with the gas system being below the barrel, ejection on the left side, and the feed unit above the receiver. The trigger unit has no hammer in the machine gun configuration; instead, its sear interoperates with the cut in the gas piston rod, only allowing fully automatic firing, and only from the open bolt. The magazine feed unit can handle patented curved box magazines and can be used to configure both rifle and machine gun. It was only possible to use the belt feed unit in machine gun setups.

Early guns had a left-side feed, which often triggered jams due to ejected shells’ reflection back into the ejection window. Later guns had a right-side feed that eliminated this problem. The 100-round box containers, made of plastic, were issued with late production LMG’s with right-side feed. All the containers were clipped to the receiver’s rim, and various rear sight units were available for different setups, with the front sights being mounted on quick detachable barrels. The charging handle was located on the right side of the bolt carrier for the earlier Stoner 63 device weapons; the safety and fire selector were merged into one control, located on the trigger unit’s left side. The charging handle was attached to the gas piston rod on the modified Stoner 63A device and projected from the top in the rifle/carbine configuration or from the bottom in the MG/LMG configuration; safety was formed as a separate lever on the front of the trigger guard, with the fire mode selector still located above the pistol grip on the side of the trigger unit. Plastic was the traditional buttstock and forearm. All Stoner 63 light machine guns were supplied with detachable folding bipods; although Cadillac Gage Corp produced tripods and even vehicle mounts, it seems that they were never really used in combat.

The Stoner machine gun is one of the most iconic weapons of the Vietnam War. I always think about buying an airsoft version just to frame and hang in my garage. But, that said, I started out as a 60 gunner so, if anything, I would have to get an Echo Three first. If you have ever had the opportunity to fire one, you are a very lucky person. Well not in the “hey those guys are shooting at us, I should return fire with my Stoner”. I mean more of the “Hey, I am shooting a Stoner on the range”……not that shooting back at people that are shooting at you is bad thing.

SIG SAUER Unveils U.S. Army Best Ranger Competition M17 Trophy Pistols

Thursday, April 15th, 2021

NEWINGTON, N.H., (April 15, 2021) – SIG SAUER is honored to announce the creation of the U.S. Army Best Ranger Competition M17 Trophy Pistols for the upcoming 2021 Best Ranger Competition being held at Fort Benning, Georgia, April 16-18, 2021. The custom M17 pistols were designed and built by SIG Custom Works and beginning this year, the custom M17 pistols will be presented as the official Best Ranger Competition Trophy pistols to the two-man team that earns the Best Ranger title annually.

The U.S. Army Best Ranger Competition is a grueling competition that identifies the best, two-man U.S. Army Ranger buddy team on a course that is designed to place extreme demand on each team’s physical, mental, technical and tactical skills. The competition is open to all Ranger-coded positions within the U.S. Army and each year competitors from across the globe come to compete with the hopes of earning the prestigious Best Ranger title. 

“The Best Ranger Competition is the ultimate physical challenge that puts any operational and traditional skills to test, under extreme circumstances, for sixty straight hours of punishing, non-stop, endurance competition,” said Jason St. John, Director, Government Products, SIG SAUER, Inc. and Sergeant First Class (Retired), U.S. Army Ranger. “It’s an incredible honor for SIG SAUER to be afforded this opportunity to present this custom M17 pistol as the official trophy pistol of this prestigious competition to recognize the elite Ranger competitors and their sacrifice.”

The unique distinguishing features of the SIG Custom Works, U.S. Army Best Ranger Competition M17 Trophy Pistols are:

M17 Pistol: The official sidearm of the U.S. Army with a custom black nitron engraved slide and black AXG metal grip and a gold trigger.

Right Slide Engraving: Best Ranger Competition (to include competition year)

Left Side Engraving: Rangers Lead The Way

Sight Plate: Engraved with Best Ranger competition logo (to include the name of competition winner)

Pistol Grips: Black G10 Grips with a Ranger Tab Medallion inset

The U.S. Army Best Ranger Competition M17 Trophy Pistols will be presented, for the first time as the official trophy pistol, at the 2021 competition trophy presentation on Monday, April 19, 2021.

A full series of photos of the U.S. Army Best Ranger Competition M17 Trophy Pistols are available for viewing at: sigmedialibrary.com/c/5yi7dm3p