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Archive for the ‘Manufacturing’ Category

DroneShield Establishes European Manufacturing Footprint to Advance Sovereign Counter-UAS Capability

Thursday, March 12th, 2026

Sydney, Australia – 11 March 2026 – DroneShield (ASX:DRO), a global leader in counter-drone technology, today announced the establishment of counter-UAS manufacturing in the EU, marking a major expansion of the Company’s European industrial footprint and manufacturing capacity. The announcement follows increased momentum across the continent, with national military investments growing under the ReArm Europe Plan / Readiness 2030 initiative, accelerating the need for mature, scalable, and sovereign counter-UAS capability.

Under a new collaboration with an experienced and established manufacturer, production of European-made counter-UAS systems is now underway, with delivery scheduled for mid-2026. The contract manufacturer will carry out full turnkey assembly and component manufacturing, including PCB assembly, precision machining, cable and wire harness assembly, and associated assembly and testing labor. As part of this collaboration, DroneShield has established and will continue to grow a primarily EU-based supply chain, making this the Company’s only production line currently outside of Australia.

DroneShield’s European manufacturing footprint positions the Company more competitively for EU procurement opportunities, which increasingly prioritizes sovereign capability, regional production, and resilient supply chains, ensuring DroneShield can meet these expectations while delivering at scale and with reduced lead times.

Image: DroneShield have established a European production line

Oleg Vornik, Chief Executive of DroneShield said, “Europe is undergoing a profound shift in counter-UAS preparedness. By establishing dedicated manufacturing in the EU, DroneShield is contributing to Europe’s sovereign capability while continuing to deliver rapidly and reliably for our European customers. The ReArm Europe Plan / Readiness 2030 initiative has highlighted the importance of localized, scalable production, and this new production line positions us to meet that demand.”

The establishment of counter-UAS production in Europe forms part of DroneShield’s global manufacturing expansion, which is planned to grow the Company’s combined total annual production capacity from approximately $500 million in 2025 to an expected $2.4 billion by the end of 2026. This uplift supports rising operational demand across Europe, and reinforces DroneShield’s commitment to strengthening industrial bases and diversifying global supply chains, as militaries, law enforcement and critical infrastructure operators expand and modernize counter-UAS capabilities.

Isembard Raises $50m Series A to Open 25 AI-Powered Factories Serving Aerospace and Defense

Tuesday, March 10th, 2026
  • Company manufactures components for aerospace, defense and robotics in factories powered by MasonOS, its proprietary agentic AI platform
  • Round led by Union Square Ventures
  • Supports 2026 growth from 6 to 25 factories in the United States, United Kingdom, Germany, France and Ukraine

Dallas and London | March 9th, 2026 — Isembard today announces that it has raised $50 million in Series A funding, less than 12 months after its Seed round. The capital will accelerate the company’s plan to open 25 factories by the end of 2026, expand its engineering teams while launching into Germany, France and Ukraine.

The round was led by Union Square Ventures, an early backer of Twitter, Coinbase, Etsy, Abridge and Twilio. New investors Tamarack Global and IQ Capital joined the round alongside existing investors Notion Capital and CIV. Angel investors include Alex Bouaziz (Founder and CEO of Deel), Andrei Danescu (Founder and CEO of Dexory Robotics) and Matt Briers (former CFO of Wise).

Component manufacturing is a market worth $1.8 trillion a year. Yet small businesses account for 95% of production and they are rapidly disappearing. The average owner is over 65 years old and 40% plan to retire within five years. This erosion of industrial capacity is colliding with surging demand from aerospace, defense, energy and robotics companies given re-shoring and spending increases on critical industries. Without decisive action, the widening gap between supply of factories and demand from customers risks hollowing out the industrial base of Europe and North America.

Isembard manufactures high-precision components for many of the world’s most demanding customers. The company operates its own and franchisee factories, differentiated by its proprietary software and AI system, MasonOS, which runs them. MasonOS integrates quoting, scheduling, supply chain, manufacturing, quality control and delivery into a single intelligent agentic operating layer, automating and continuously optimizing factory performance.

The company identifies exceptional operators – from manufacturing, the military, franchising and the wider economy – and equips them with its technology, brand, engineering standards and access to customer demand. Franchisees can launch new Isembard factories from the ground up or convert existing businesses into an Isembard factory. This approach enables rapid expansion of high-quality manufacturing capacity while preserving local ownership and strengthening sovereign industrial capability across the United Kingdom, United States and Europe.

Alexander Fitzgerald, Founder and CEO of Isembard, said

“Manufacturing is the origin of our security, prosperity and sense of purpose as nations. This Series A enables us to open more factories, invest in MasonOS, support exceptional franchisees and recruit the best engineers across Europe and the United States. Our mission is to forge industrial acceleration.”

Rebecca Kaden, Managing Partner at Union Square Ventures, said:
“Isembard is redefining the process of owning and running a factory. By embedding deep operational expertise into an agentic OS, MasonOS lowers the barrier to operating high-performance manufacturing businesses and enables a networked, capital-efficient path to scale. At a moment when demand for advanced manufacturing is accelerating and interest in SMB ownership is rising, Isembard brings both forces together. We’re excited to partner with Alexander and his team as they expand access to factory ownership and rebuild industrial capacity across the West.”

X-Bow Completes Largest Privately-Funded Solid Rocket Motor Test by Non-Traditional Contractor

Wednesday, March 4th, 2026

X-Bow recently successfully completed testing of the XB-34 Ballesta SRM, one of the largest privately-funded solid rocket motors ever tested by a non-traditional defense contractor.

The 34.5-inch diameter XB-34 demonstrates X-Bow’s range from tactical 2-inch motors to strategic-class SRMs. Working Monday-to-Friday and sometimes Saturdays, they’ve tested nearly 300 motors.

This venture-backed, dual-use non-traditional, SRM is 30-50% cheaper than comparable existing options with scalable production at the company’s 220-acre facility, capable of producing thousands of motors annually.

Transition to Production: In the last 5 months X-Bow has secured three production contracts:

$191M production contract for solid rocket motors;

$8.9M production contract for igniters to strengthen their vertical integration, and supply chain;

Another $8.9M production contract for yet to be announced motor.

This achievement positions X-Bow as a key player in addressing the SRM shortage affecting various defense programs, and positions X-Bow for affordable solutions to futuristic challenges such as space-based interceptors as part of Golden Dome.

MATBOCK Acquires Hawk Distributors, Inc, Expanding Advanced Manufacturing Capabilities Near Fort Bragg, NC

Monday, March 2nd, 2026

VIRGINIA BEACH, VA – 2 March 2026MATBOCK, a leader in military and tactical technology development, today announced its strategic acquisition of Hawk Distributors, Inc., a contract cut-and-sew manufacturing company based in Sanford, North Carolina. The facility is strategically located approximately 35 minutes from Fort Bragg, in the heart of North Carolina.

This acquisition establishes MATBOCK Manufacturing, a new division dedicated to expanding MATBOCK’s vertically integrated production capabilities. The move combines MATBOCK’s reputation for designing lighter, more effective tactical equipment with Hawk Distributors’ nearly two decades of proven production expertise.

Hawk Distributors, founded in 2012 by Air Force veteran Terry Earle, has a rich history of manufacturing high-quality soft goods, from tactical gear and military apparel to commercial products for major brands. Under the acquisition, the company’s 40,000-square-foot facility, its skilled and diverse workforce, and its leadership will be retained. 

“The acquisition of Hawk and the establishment of MATBOCK Manufacturing is a critical step in our mission to support the warfighter,” said Sean Matson, Co-Founder and CEO of MATBOCK. “We are extremely excited about the current capabilities and the exceptional quality of work produced at the Sanford facility. This vertical integration allows us to control the entire product development lifecycle, from initial design to final production, ensuring every stitch meets our uncompromising standards. We are preparing to invest millions more to introduce even more advanced manufacturing technologies here.”

The Sanford facility is a robust production center, currently equipped with 110 sewing machines and two advanced, continuous-feed laser cutters with auto-alignment rollers.

Current services offered by MATBOCK Manufacturing include:

Contract Cut and Sew

Product Prototyping and Sampling

Technical Pattern Development and Grading

Past production highlights a diverse portfolio, including advanced tactical equipment (plate carriers, pouches, tactical packs), specialized apparel (uniforms, hoodies), rugged baggage (backpacks, range bags), and outdoor gear (tents, hammocks).

Within the next 2 weeks, MATBOCK will have four production Selective Laser Sintering (SLS) 3D printers to immediately increase production and capabilities. 

Looking ahead, MATBOCK Manufacturing plans to aggressively expand its service offerings to become a single-source solution for complex manufacturing needs. Planned future capabilities include RF welding, production-scale 3D printing, CNC machining, and injection molding. This will further strengthen the domestic supply chain and provide government and industry partners with a reliable, innovative, and USA-based manufacturing partner.

For inquiries about our capabilities or to get a quote on one of our services, please reach out to oem@matbock.com. Check out www.matbockoem.com for more details.

Warrior Protection And Readiness Coalition Applauds Presidential Approval Of Defense Production Act For Warfighter Clothing, Textiles, And Equipment

Tuesday, February 24th, 2026

New Presidential Waiver Will Strengthen Domestic Industrial Base and Support the U.S. Warfighte

MARBLEHEAD, MA (February 24, 2026) – The Warrior Protection and Readiness Coalition (WPRC) today applauded the latest signing of a Presidential Waiver (PW) under Title III of the Defense Production Act (DPA). This executive action by the President of the United States enablescritical government investment in the Berry Amendment-compliant domestic industrial base responsible for manufacturing body armor, ballistic helmets, uniforms, footwear, textiles and operational equipment for the U.S. military.

This long-awaited action—backed by years of WPRC advocacy—enables the Department of War (DoW) to use DPA Title III authorities to scale production of essential warfighter gear. The action addresses urgent concerns about domestic supply chain vulnerabilities and reflects the growing operational needs of U.S. forces deployed in cold weather, jungle, and maritime environments.

“This is a major victory for American manufacturing, national security, and our service members,” said WPRC Executive Director David Costello. “Thanks to this Presidential Waiver, our domestic industrial base will receive the new investment it needs to meet current defense demands and ensure future readiness. The WPRC is proud to have led the charge alongside our Congressional partners and DoW stakeholders to make this happen.”

The new PW follows a multi-year effort by the WPRC and its 70+ member companies to highlight growing risks within the U.S. textile and equipment supply chain. A recent wargame simulation commissioned by the Defense Logistics Agency (DLA) revealed severe capability gaps, underscoring the need for federal action to stabilize and grow this specialized manufacturing base. Over the past three years, WPRC members have supported Title III-funded production in response to both the COVID-19 pandemic and ongoing defense requirements. However, until now, the sector lacked a Presidential Waiver under DPA Title III to receive sustained investment.

The WPRC extends its appreciation to key advocates in Congress for their steadfast support, including members of the House and Senate Armed Services Committees, who included directive report language in the National Defense Authorization Act (NDAA) calling for the expedited approval of the PW.

Mr. Markin Dornan, Chairman of the WPRC said, “With this Presidential Waiver, the U.S. is sending a clear signal: American warfighters will be equipped with American-made gear built by a strong, secure, and reliableindustrial base. We thank the Department of War and the White House for recognizing the urgency of this issue and moving to authorize these critical investments.”

The Federal Register notice of this Presidential Waiver Memorandum forthe Secretary of War can be found here.

The Army and AMTEC Unveil New Production Line and Testing Range in Wisconsin

Saturday, January 31st, 2026

JANESVILLE, WI — In the latest effort to modernize the Defense Industrial Base (DIB), the Army has partnered with AMTEC Corporation to open a new 40mm grenade production line and test range at AMTEC’s Janesville, WI facility. This is another milestone in the Army’s ongoing campaign of industrial expansion and modernization of munitions production for the Joint force.

The ribbon cutting ceremony was held on January 22 with Maj. Gen. John T. Reim, Portfolio Acquisition Executive for Agile Sustainment and Ammunition and Commanding General of Picatinny Arsenal, Mr. Mark Nielsen, Veterans and Military Affairs Constituent Services Representative for Wisconsin Senator Ronald Johnson, and Ms. Susie Liston, District Director for Wisconsin Congressman Bryan Steil in attendance. Following the ribbon cutting, AMTEC executives walked the guests through the capabilities of the new line as they toured the production facility and the test range.

The grand opening of AMTEC’s new indoor 200m test range and the 72,000-square-foot manufacturing facility that houses the new, state-of-the-art 40mm M918E2 production line is the latest in a string of new facilities coming online as the Army continues to increase munitions production capacity and safety through modernization. The Army has invested $21M to open the new production line.

“The new line brings much-needed automation and flexibility as the manufacturing process shifts from a highly artisan process to an automated, high-volume production process,” said Reim. “Since 2022, $5.5B has been pushed into the DIB making it the largest investment in infrastructure and munitions production since World War II. This is the 11th new facility that the Army has stood up demonstrating our commitment to increasing production capacity, modernizing equipment and facilities, and improving safety and efficiency by deploying advanced manufacturing technologies.”

The M918E2 High Velocity Target Practice – Day Night Thermal (HV TP-DNT) cartridge provides Warfighters with a safer and more reliable cartridge that allows them the ability to maneuver during training in more realistic “Train as they Fight” scenarios. The new training cartridge is non-dud producing, meaning troops can now safely move across areas that once posed an unexploded ordnance (UXO) hazard. It also provides a day, night, and thermal visible impact signature that can be seen by the unaided eye, and thermal and night vision sights.

AMTEC will also realize cost savings and efficiency improvements with their new on-site test range. Previously, the company tested rounds at a nearby police test range, which required expensive satellite tasking and protection. The new test range accommodates the MK19, M203, and M320 weapon system platforms familiar to the 40mm portfolio. The test range will enhance precision testing capabilities for medium-caliber munitions, supporting quality assurance, rapid prototyping, and delivery of reliable munitions to U.S. Army and international allies.

“This investment provides a trifecta for the Army: advanced manufacturing capability, safety, and a modernized round that allows units to train as they fight,” said Reim.

A subsidiary of National Defense Corporation, AMTEC serves as the Department of War’s prime contractor for 40mm grenade ammunition and fuzing systems. AMTEC is a long-time partner and the largest manufacturer of 40mm ammunition in the world.

By Michael Chambers

AV and CAL Analytics Launch Operational BVLOS Airspace Management Facility in Partnership with the U.S. Air Force and Ohio Department of Transportation

Thursday, January 29th, 2026

SPRINGFIELD, Ohio – January 27, 2026 –AeroVironment, Inc. (“AV”) (NASDAQ: AVAV), a global defense technology leader delivering software-enabled disruptive autonomous systems, and CAL Analytics, an innovator in advanced airspace management technologies, today announced the completed installation and initial operation of a new Beyond Visual Line of Sight (BVLOS) airspace management facility at the National Advanced Air Mobility Center of Excellence (NAAMCE) at Springfield-Beckley Municipal Airport in Springfield, Ohio. 

Initially developed under a Cooperative Research and Development Agreement (CRADA) between the Air Force Research Laboratory (AFRL) and the Ohio Department of Transportation (ODOT), the project now features an upgraded installation that integrates AV_Halo™ COMMAND, AV’s command and control (C2) architecture, with CAL Analytics’ Advanced Air Mobility (AAM) enterprise platform to establish the nation’s premiere test environment and management facility, where Department of War operators can safely conduct BVLOS missions in shared airspace utilizing existing Federal Aviation Administration (FAA) ground radar feeds. 

“This installation establishes the blueprint for how airports and states across the country can safely integrate uncrewed aircraft into existing airspace,” said Wahid Nawabi, Chairman, President and Chief Executive Officer at AV. “As the FAA defines the future of BVLOS rule-making, this facility provides the real-world operational data, safety validation, and interoperability framework regulators need. The system we’ve installed in Ohio isn’t just a mock-up or a test site — pending FAA approval it will be an operational and scalable model for nationwide deployment and the foundation for truly integrated air mobility.” 

The integration will support flight tests, evaluation, and day-to-day operations by routing AFRL’s access to the FAA’s ground-radar network through AV_Halo™ COMMAND — AV’s modular, software-driven C2 architecture that fuses multiple enhanced sensor feeds, into a single, secure operating picture, giving operators continuous situational awareness for BVLOS mission planning and airspace safety. 

“AV_Halo is the connective tissue that turns a collection of sensors, radars, and platforms into a living, breathing airspace system,” said Stephen Lloyd, Senior Director C2, CUAS, and Tracking at AV. “By fusing FAA ground radar, and COTS surveillance sensors into a single, secure operating picture, AV_Halo delivers the assured visibility and machine-speed decision support needed for predictable BVLOS operations—and makes it possible to scale effortlessly from a single site to an entire statewide corridor.” 

When combined with CAL Analytics’ AAM enterprise platform, the system unifies radar and advanced DAA into a single real-time airspace view—enabling detect-and-avoid, extending autonomous BVLOS operations with precision and confidence.  

“Beyond Visual Line of Sight operations are the key to unlocking the next generation of air mobility,” said Dr. Sean Calhoun, Managing Director of CAL Analytics. “This facility will prove that BVLOS can be executed safely and reliably in shared airspace—and that matters because it sets the foundation for statewide corridors, national standards, and an entirely new layer of transportation infrastructure that will reshape how we move people, goods, data, and critical services across the country.” 

Pending full FAA approval, the facility will support local missions and real-time monitoring of UAS activity as AFRL, ODOT, the FAA, AV, and CAL Analytics collaborate to validate airspace-safety technologies, advance air-mobility corridors, drive economic development, and shape national BVLOS rules and integration standards. 

Plans are already underway to extend the system to enable corridors between Springfield and Columbus, Ohio, adding new radar sites and expanding detect-and-avoid coverage to support broader BVLOS operations across Ohio and additional sites nationwide. 

Castelion Breaks Ground on Project Ranger, Advancing Scaled Hypersonic Manufacturing in New Mexico

Thursday, January 22nd, 2026

New 1,000-acre manufacturing campus will invest more than $220 million, create 300+ high-paying jobs, and generate over $650 million in economic impact for New Mexico

RIO RANCHO, N.M., Jan. 21, 2026 — Castelion today announced the launch of Project Ranger, a 1,000-acre hypersonic manufacturing campus in Sandoval County, designed to support high-cadence production of hypersonic strike systems. The project will create approximately 300 high-paying manufacturing jobs and represent more than $220 million in private investment, with an estimated $650 million in economic impact for New Mexico over the next decade.

The Project Ranger groundbreaking, attended by New Mexico Governor Michelle Lujan Grisham, U.S. Army Portfolio Acquisition Executive Fires Lt. General Frank Lozano, Director of NAVAIR’s Rapid Capabilities Cell Paul McGinty, and other regional and county leaders, marks a major step in scaling domestic hypersonic manufacturing capacity.

“This is economic development in New Mexico—high-tech companies bringing high-paying jobs,” said Governor Michell Lujan Grisham. “Castelion chose our site because we have the workforce, the expertise and infrastructure they need to succeed.”

Project Ranger will support solid rocket motor manufacturing, static testing, and final assembly of hypersonic weapons, reinforcing New Mexico’s position at the forefront of defense innovation. The first building will be completed this summer, with all twenty-one buildings on the campus complete and ready for production by the end of 2026.

“We chose New Mexico for its unparalleled technical talent and history of scientific achievement,” said Bryon Hargis, CEO and Co-Founder of Castelion. “Project Ranger represents a renaissance in American manufacturing, delivering the advanced systems our country needs. We’re proud to partner with a community that has powered some of our nation’s greatest leaps forward. We have a bright future together.”

U.S. Senator Martin Heinrich highlighted the project’s significance for both economic growth and national security.

“I’m pleased to welcome the groundbreaking of Castelion’s new manufacturing facility in Sandoval County that will strengthen our national security, grow our state’s economy, and create over 300 permanent jobs that New Mexicans can build their families around,” said Senator Heinrich. “This is a great example of what New Mexico does best: Developing cutting-edge science and technology and manufacturing it right here in our state. As New Mexico’s senior senator, I will keep working to further bolster New Mexico’s bases, defense research labs, and private industry partners so we can keep excelling in emerging defense capabilities.”

Rob Black, Cabinet Secretary of the New Mexico Economic Development Department, emphasized the broader workforce impact.

“Today marks the continued evolution of New Mexico’s innovation economy, demonstrating that New Mexico is the next frontier for technologies that are essential for our economy and our national security,” said Secretary Black. “Castelion also adds a new layer of career opportunities for the next generation of New Mexicans who can add building really cool rockets as a potential career in their home state.”

Local and regional collaboration was essential to New Mexico’s selection, driven by efforts from Sandoval County, the City of Rio Rancho, the Albuquerque Regional Economic Alliance (AREA), Sandoval Economic Alliance (SEA), and state officials.

“I am very excited and grateful for Castelion to be incredible partners with us to help our nation stay ahead of our competitors when it comes to national security,” said New Mexico State Senator Jay Block. “This company will be critical to catch up and pass China and Russia in hypersonic technologies. This is a race we cannot lose.”

“The decision by Castelion to have its next rocket manufacturing facility in Sandoval County conjoins opportunity and legacy,” said Sandoval County Board of Commissions Chair Jordan Juarez. “This company has the vision, expertise, and experience in our country’s defense program; Sandoval County has the high-tech talent to support its efforts and also the land and logistics for its manufacturing needs. Combined, Castelion and Sandoval County continue New Mexico’s legacy and leadership in technology and defense. We are proud to partner with them in this endeavor. We celebrate that there will be an additional 300 high-paying jobs coming to our County, and together we will contribute to strengthening New Mexico’s role in the nation’s defense program.”

“Sandoval County is committed to providing the services necessary to assist Castelion in the successful build and operation of its newest rocket manufacturing facility,” said Wayne Johnson, Sandoval County Manager. “From our Economic Development Department to Public Works to Public Safety, we are ready to bring this project forward with a company that is dedicated to strengthening national security. Our qualified workforce is ready to join the Castelion team, and we are pleased that 300 jobs, paying on average, a $100,000 annual salary will be on this side of the river. Thank you, Castelion.”

“Today’s groundbreaking is a signal,” said Chad Matheson, interim president and CEO of AREA. “A signal that New Mexico and Greater Albuquerque will continue to lead in America’s defense and manufacturing future. Castelion’s decision to invest here reflects the strength of our assets, the depth of our talent, and the collaborative leadership that makes New Mexico competitive on a national scale.”

“Project Ranger represents a significant investment in New Mexico’s future and a strong vote of confidence in our community,” said Gregg Hull, Mayor of Rio Rancho. “Today’s groundbreaking brings high quality jobs, strengthens the economy and positions the region as a leader in advanced manufacturing and innovation for years to come.”

www.castelion.com