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Archive for the ‘Manufacturing’ Category

The Army and AMTEC Unveil New Production Line and Testing Range in Wisconsin

Saturday, January 31st, 2026

JANESVILLE, WI — In the latest effort to modernize the Defense Industrial Base (DIB), the Army has partnered with AMTEC Corporation to open a new 40mm grenade production line and test range at AMTEC’s Janesville, WI facility. This is another milestone in the Army’s ongoing campaign of industrial expansion and modernization of munitions production for the Joint force.

The ribbon cutting ceremony was held on January 22 with Maj. Gen. John T. Reim, Portfolio Acquisition Executive for Agile Sustainment and Ammunition and Commanding General of Picatinny Arsenal, Mr. Mark Nielsen, Veterans and Military Affairs Constituent Services Representative for Wisconsin Senator Ronald Johnson, and Ms. Susie Liston, District Director for Wisconsin Congressman Bryan Steil in attendance. Following the ribbon cutting, AMTEC executives walked the guests through the capabilities of the new line as they toured the production facility and the test range.

The grand opening of AMTEC’s new indoor 200m test range and the 72,000-square-foot manufacturing facility that houses the new, state-of-the-art 40mm M918E2 production line is the latest in a string of new facilities coming online as the Army continues to increase munitions production capacity and safety through modernization. The Army has invested $21M to open the new production line.

“The new line brings much-needed automation and flexibility as the manufacturing process shifts from a highly artisan process to an automated, high-volume production process,” said Reim. “Since 2022, $5.5B has been pushed into the DIB making it the largest investment in infrastructure and munitions production since World War II. This is the 11th new facility that the Army has stood up demonstrating our commitment to increasing production capacity, modernizing equipment and facilities, and improving safety and efficiency by deploying advanced manufacturing technologies.”

The M918E2 High Velocity Target Practice – Day Night Thermal (HV TP-DNT) cartridge provides Warfighters with a safer and more reliable cartridge that allows them the ability to maneuver during training in more realistic “Train as they Fight” scenarios. The new training cartridge is non-dud producing, meaning troops can now safely move across areas that once posed an unexploded ordnance (UXO) hazard. It also provides a day, night, and thermal visible impact signature that can be seen by the unaided eye, and thermal and night vision sights.

AMTEC will also realize cost savings and efficiency improvements with their new on-site test range. Previously, the company tested rounds at a nearby police test range, which required expensive satellite tasking and protection. The new test range accommodates the MK19, M203, and M320 weapon system platforms familiar to the 40mm portfolio. The test range will enhance precision testing capabilities for medium-caliber munitions, supporting quality assurance, rapid prototyping, and delivery of reliable munitions to U.S. Army and international allies.

“This investment provides a trifecta for the Army: advanced manufacturing capability, safety, and a modernized round that allows units to train as they fight,” said Reim.

A subsidiary of National Defense Corporation, AMTEC serves as the Department of War’s prime contractor for 40mm grenade ammunition and fuzing systems. AMTEC is a long-time partner and the largest manufacturer of 40mm ammunition in the world.

By Michael Chambers

AV and CAL Analytics Launch Operational BVLOS Airspace Management Facility in Partnership with the U.S. Air Force and Ohio Department of Transportation

Thursday, January 29th, 2026

SPRINGFIELD, Ohio – January 27, 2026 –AeroVironment, Inc. (“AV”) (NASDAQ: AVAV), a global defense technology leader delivering software-enabled disruptive autonomous systems, and CAL Analytics, an innovator in advanced airspace management technologies, today announced the completed installation and initial operation of a new Beyond Visual Line of Sight (BVLOS) airspace management facility at the National Advanced Air Mobility Center of Excellence (NAAMCE) at Springfield-Beckley Municipal Airport in Springfield, Ohio. 

Initially developed under a Cooperative Research and Development Agreement (CRADA) between the Air Force Research Laboratory (AFRL) and the Ohio Department of Transportation (ODOT), the project now features an upgraded installation that integrates AV_Halo™ COMMAND, AV’s command and control (C2) architecture, with CAL Analytics’ Advanced Air Mobility (AAM) enterprise platform to establish the nation’s premiere test environment and management facility, where Department of War operators can safely conduct BVLOS missions in shared airspace utilizing existing Federal Aviation Administration (FAA) ground radar feeds. 

“This installation establishes the blueprint for how airports and states across the country can safely integrate uncrewed aircraft into existing airspace,” said Wahid Nawabi, Chairman, President and Chief Executive Officer at AV. “As the FAA defines the future of BVLOS rule-making, this facility provides the real-world operational data, safety validation, and interoperability framework regulators need. The system we’ve installed in Ohio isn’t just a mock-up or a test site — pending FAA approval it will be an operational and scalable model for nationwide deployment and the foundation for truly integrated air mobility.” 

The integration will support flight tests, evaluation, and day-to-day operations by routing AFRL’s access to the FAA’s ground-radar network through AV_Halo™ COMMAND — AV’s modular, software-driven C2 architecture that fuses multiple enhanced sensor feeds, into a single, secure operating picture, giving operators continuous situational awareness for BVLOS mission planning and airspace safety. 

“AV_Halo is the connective tissue that turns a collection of sensors, radars, and platforms into a living, breathing airspace system,” said Stephen Lloyd, Senior Director C2, CUAS, and Tracking at AV. “By fusing FAA ground radar, and COTS surveillance sensors into a single, secure operating picture, AV_Halo delivers the assured visibility and machine-speed decision support needed for predictable BVLOS operations—and makes it possible to scale effortlessly from a single site to an entire statewide corridor.” 

When combined with CAL Analytics’ AAM enterprise platform, the system unifies radar and advanced DAA into a single real-time airspace view—enabling detect-and-avoid, extending autonomous BVLOS operations with precision and confidence.  

“Beyond Visual Line of Sight operations are the key to unlocking the next generation of air mobility,” said Dr. Sean Calhoun, Managing Director of CAL Analytics. “This facility will prove that BVLOS can be executed safely and reliably in shared airspace—and that matters because it sets the foundation for statewide corridors, national standards, and an entirely new layer of transportation infrastructure that will reshape how we move people, goods, data, and critical services across the country.” 

Pending full FAA approval, the facility will support local missions and real-time monitoring of UAS activity as AFRL, ODOT, the FAA, AV, and CAL Analytics collaborate to validate airspace-safety technologies, advance air-mobility corridors, drive economic development, and shape national BVLOS rules and integration standards. 

Plans are already underway to extend the system to enable corridors between Springfield and Columbus, Ohio, adding new radar sites and expanding detect-and-avoid coverage to support broader BVLOS operations across Ohio and additional sites nationwide. 

Castelion Breaks Ground on Project Ranger, Advancing Scaled Hypersonic Manufacturing in New Mexico

Thursday, January 22nd, 2026

New 1,000-acre manufacturing campus will invest more than $220 million, create 300+ high-paying jobs, and generate over $650 million in economic impact for New Mexico

RIO RANCHO, N.M., Jan. 21, 2026 — Castelion today announced the launch of Project Ranger, a 1,000-acre hypersonic manufacturing campus in Sandoval County, designed to support high-cadence production of hypersonic strike systems. The project will create approximately 300 high-paying manufacturing jobs and represent more than $220 million in private investment, with an estimated $650 million in economic impact for New Mexico over the next decade.

The Project Ranger groundbreaking, attended by New Mexico Governor Michelle Lujan Grisham, U.S. Army Portfolio Acquisition Executive Fires Lt. General Frank Lozano, Director of NAVAIR’s Rapid Capabilities Cell Paul McGinty, and other regional and county leaders, marks a major step in scaling domestic hypersonic manufacturing capacity.

“This is economic development in New Mexico—high-tech companies bringing high-paying jobs,” said Governor Michell Lujan Grisham. “Castelion chose our site because we have the workforce, the expertise and infrastructure they need to succeed.”

Project Ranger will support solid rocket motor manufacturing, static testing, and final assembly of hypersonic weapons, reinforcing New Mexico’s position at the forefront of defense innovation. The first building will be completed this summer, with all twenty-one buildings on the campus complete and ready for production by the end of 2026.

“We chose New Mexico for its unparalleled technical talent and history of scientific achievement,” said Bryon Hargis, CEO and Co-Founder of Castelion. “Project Ranger represents a renaissance in American manufacturing, delivering the advanced systems our country needs. We’re proud to partner with a community that has powered some of our nation’s greatest leaps forward. We have a bright future together.”

U.S. Senator Martin Heinrich highlighted the project’s significance for both economic growth and national security.

“I’m pleased to welcome the groundbreaking of Castelion’s new manufacturing facility in Sandoval County that will strengthen our national security, grow our state’s economy, and create over 300 permanent jobs that New Mexicans can build their families around,” said Senator Heinrich. “This is a great example of what New Mexico does best: Developing cutting-edge science and technology and manufacturing it right here in our state. As New Mexico’s senior senator, I will keep working to further bolster New Mexico’s bases, defense research labs, and private industry partners so we can keep excelling in emerging defense capabilities.”

Rob Black, Cabinet Secretary of the New Mexico Economic Development Department, emphasized the broader workforce impact.

“Today marks the continued evolution of New Mexico’s innovation economy, demonstrating that New Mexico is the next frontier for technologies that are essential for our economy and our national security,” said Secretary Black. “Castelion also adds a new layer of career opportunities for the next generation of New Mexicans who can add building really cool rockets as a potential career in their home state.”

Local and regional collaboration was essential to New Mexico’s selection, driven by efforts from Sandoval County, the City of Rio Rancho, the Albuquerque Regional Economic Alliance (AREA), Sandoval Economic Alliance (SEA), and state officials.

“I am very excited and grateful for Castelion to be incredible partners with us to help our nation stay ahead of our competitors when it comes to national security,” said New Mexico State Senator Jay Block. “This company will be critical to catch up and pass China and Russia in hypersonic technologies. This is a race we cannot lose.”

“The decision by Castelion to have its next rocket manufacturing facility in Sandoval County conjoins opportunity and legacy,” said Sandoval County Board of Commissions Chair Jordan Juarez. “This company has the vision, expertise, and experience in our country’s defense program; Sandoval County has the high-tech talent to support its efforts and also the land and logistics for its manufacturing needs. Combined, Castelion and Sandoval County continue New Mexico’s legacy and leadership in technology and defense. We are proud to partner with them in this endeavor. We celebrate that there will be an additional 300 high-paying jobs coming to our County, and together we will contribute to strengthening New Mexico’s role in the nation’s defense program.”

“Sandoval County is committed to providing the services necessary to assist Castelion in the successful build and operation of its newest rocket manufacturing facility,” said Wayne Johnson, Sandoval County Manager. “From our Economic Development Department to Public Works to Public Safety, we are ready to bring this project forward with a company that is dedicated to strengthening national security. Our qualified workforce is ready to join the Castelion team, and we are pleased that 300 jobs, paying on average, a $100,000 annual salary will be on this side of the river. Thank you, Castelion.”

“Today’s groundbreaking is a signal,” said Chad Matheson, interim president and CEO of AREA. “A signal that New Mexico and Greater Albuquerque will continue to lead in America’s defense and manufacturing future. Castelion’s decision to invest here reflects the strength of our assets, the depth of our talent, and the collaborative leadership that makes New Mexico competitive on a national scale.”

“Project Ranger represents a significant investment in New Mexico’s future and a strong vote of confidence in our community,” said Gregg Hull, Mayor of Rio Rancho. “Today’s groundbreaking brings high quality jobs, strengthens the economy and positions the region as a leader in advanced manufacturing and innovation for years to come.”

www.castelion.com

Vortakt Expands Manufacturing Capabilities

Monday, January 19th, 2026

A Single-Source Solution for OEM Pistol Barrels

Menomonee Falls, WI (January 15, 2026) – Vortakt Barrel Works announced an advancement in its manufacturing capabilities with the installation of a new Okuma 5-axis machine that enables the company to produce fully finished pistol barrels for OEM firearm manufacturers.

Building on its established production of pistol barrel blanks and semi-finished “lollipops”, Vortakt can now provide OEMs with a streamlined, single-source solution for finished barrels. The investment reflects Vortakt’s ongoing commitment to manufacturing technology, operational excellence, and its “OEM Promise”.

“One of our goals has always been to expand our offerings in ways that align with our OEM customers’ requirements and finishing preferences,” said Chad Weister, Managing Director. “By adding 5-axis machining, we can now deliver fully finished pistol barrels that meet our customers’ precise design requirements while also supporting the operational efficiency they depend on.”

Key Advantages of the New Capability

• Fully finished pistol barrels are now available to OEM firearm manufacturers

• Precision 5-axis machining for finishing operations to customers’ exact specifications and drawings

• Seamless progression from barrel blanks, semi-finished “lollipops”, and finished barrels

• Reduced lead times by consolidating barrel finishing that would otherwise require outsourcing or internal secondary operations

The addition of this Okuma 5-axis machine further positions Vortakt as a high-capacity, forward-looking partner for both established and emerging OEM firearm manufacturers.

“This investment elevates the depth of our machining and finishing capabilities,” added Weister. “OEMs can now rely on Vortakt for more of their barrel needs, supported by the same consistency, accuracy, and service they have come to expect. Investments like this ensure we stay the first choice for OEM firearm manufacturers.”

vortakt.com

Edgar Brothers Invests £12 Million in New Headquarters and National Defence Manufacturing & Innovation Centre (NDMC)

Thursday, January 15th, 2026

Edgar Brothers, a key UK Defence supplier and leading wholesaler of firearms and ammunition to the shooting sports market since 1947, is proud to announce a £12 million investment in a new, purpose-built 70,000 sq ft facility that will serve as both our new Headquarters and the National Defence Manufacturing & Innovation Centre (NDMC).

Located just 8 miles from our current site, the move will allow Edgar Brothers to maintain current operations with 100% staff retention while expanding into new areas of manufacture. This aligns with the Government’s Defence Strategic Review emphasis on increasing UK-based manufacturing and sovereign capability.

Mike Newman, Director, Edgar Brothers, said:

“With the growing demand for UK sovereign capability and the adoption of advanced manufacturing methods such as additive manufacturing, now is the ideal time for Edgar Brothers to lead this transformation. This investment demonstrates our commitment to supporting the UK MOD and establishing the North West as a hub for innovation and manufacturing. We plan to work closely with our existing suppliers to ensure that years of innovation and expertise are preserved, and that the quality of the final product remains market-leading. The move will also open up export markets we are currently not utilising and will create many skilled jobs in the region.”

The NDMC will feature a state-of-the-art testing and range facility, as well as dedicated education and training spaces, and is expected to be completed by October 2026.

For further information, please contact:

Edgar Brothers Press Office

pmd@edgarbrothers.com

Global Military Products and Hanwha Defense USA Sign Teaming Agreement to Modernize the Army’s Domestic Advanced Ammunition and Energetics Production Capabilities

Thursday, October 16th, 2025

TAMPA, FL – (October 14, 2025) – Global Military Products (GMP), a wholly owned subsidiary of Global Ordnance Holdings, announced today the signing of a strategic teaming agreement with Hanwha Aerospace to jointly pursue future U.S. Department of Defense opportunities in ammunition and energetics production.

“This partnership represents a significant step toward strengthening the domestic defense industrial base,” said Jeff Brunozzi, President of Global Ordnance Holdings. “By aligning GMP’s U.S. program management and manufacturing expertise with Hanwha’s advanced energetics and munitions technologies, we are positioned to bring cutting-edge capabilities to the U.S. Army and allied forces.”

Under the agreement, GMP and Hanwha intend to pursue operating contracts and establish new energetics and munitions technologies. The collaboration will focus on developing next-generation energetics, propellants, and ammunition components to support Army modernization efforts and ensure resilient, scalable U.S. manufacturing for critical munitions.

“Hanwha is committed to expanding our presence in the U.S. defense market through meaningful industrial partnerships,” said Mike Smith, President & CEO of Hanwha Defense USA. “Together with GMP, we aim to strengthen supply chain resilience and deliver advanced munitions solutions that enhance the readiness and capability of U.S. and allied forces.”

This agreement underscores GMP’s continued growth as a trusted U.S. defense partner It reflects the company’s long-term commitment to revitalizing domestic ammunition and energetics production infrastructure in support of the Army’s modernization priorities.

www.global-ordnance.com

Latvia Orders Rheinmetall Ammunition Factory – Group Expands Global Ammunition Production Network

Monday, September 29th, 2025

Rheinmetall is further expanding its ammunition production capacity and is now planning to build a modern production facility for 155 mm calibre artillery ammunition in Latvia. In the presence of Latvian Prime Minister Evika Silia, a corresponding Memorandum of Understanding was signed today in Hamburg. The facility shall be operated by a joint venture between Rheinmetall Waffe Munition GmbH (51%) and the Latvian State Defence Corporation, LLC of Latvia (49%). The key points were documented in a memorandum of understanding, which was signed by representatives of both sides.

By establishing its own 155 mm ammunition production facility, Latvia is taking a further step towards strengthening its defence capabilities and expanding its independent defence sector. The produced ammunition is to ensure supplies for the National Armed Forces of Latvia, as well as strengthen security of supply chains and be available to partner countries.

The production line will feature a state-of-the-art production facility, including a shell forging and filling line. Construction is scheduled to begin in spring of 2026, with production expected to start around a year later. The €275 million investment will enable the facility to produce tens of thousands of artillery shells and create at least 150 local jobs. Regional companies and the domestic economy will be integrated into the facility’s value chain.

Latvian Prime Minister Evika Sili?a said: “Signing this MoU is a clear step towards strengthening Latvia’s security and developing our defence industry. By aiming to establish partnership with Rheinmetall Latvia not only builds stronger national defence, but also contributes to security of supply in Europe, enhancing industrial capacity as well as facilitating economic growth. I have been directly involved in this process because I believe that investing in our defence industry is investing in the safety and future of our people.”

Armin Papperger, CEO of Rheinmetall AG: “We are delighted to be able to contribute to Latvia’s national sovereignty in the field of ammunition. At the same time, the production line will strengthen our position as the world’s leading manufacturer of artillery ammunition. At Rheinmetall, we are committed to supporting our customers as a reliable partner with first-class services. I am confident that we will also build similar partnerships for ammunition production in other countries”.

Ingrida Kirse, Board Member of the State Defence Corporation: “With the utmost sense of responsibility, we are taking on the entrusted task of jointly establishing an artillery ammunition production facility in Latvia. I am confident that all the necessary conditions are in place, as this project brings together several essential components. On the one hand, the mission of the State Defence Corporation is to ensure the needs of the National Armed Forces and to foster the development of Latvia’s defence industry by developing manufacturing capacity. On the other hand, Rheinmetall contributes its longstanding expertise, accumulated know-how, high standards, and international recognition. This synergy forms the foundation of a strong partnership that will both advance the industry and strengthen the security of Latvia and the wider region.”

It was only at the end of 2024 that Rheinmetall was commissioned by Latvia’s neighboring Lithuania to build a modern ammunition production facility for artillery shells. Construction of the plant, which is set to begin in a few weeks at the Baisogala site in the heart of Lithuania, mirrors the size and design to the facility planned for Latvia.

D&M Holding Company and DEMCO Sign Strategic Partnership Agreement at DSEI to Develop Propellant and Primer Production Facilities within the Kingdom of Saudi Arabia

Monday, September 22nd, 2025

TAMPA, FL (September 22, 2025) – D&M Holding Company, Inc. (D&M), the global leader in delivering complete solutions for ammunition, primer, and propellant manufacturing facilities, and DEMCO Holding Company (DEMCO), a Saudi Arabian defense company, signed a strategic partnership agreement at the General Authority for Military Industries (GAMI) pavilion during the Defense and Security Equipment International (DSEI 2025) event in London. The agreement focuses on developing, constructing, and commissioning state-of-the-art propellant and primer manufacturing facilities in Saudi Arabia.

Under the agreement, D&M and DEMCO will collaborate to deliver single-base and double-base propellant factories as well as a modern primer manufacturing facility to support Saudi Arabia’s defense industrialization goals. The agreement combines DEMCO’s local market knowledge and regulatory expertise with D&M’s technical and project-delivery capabilities.

“We look forward to working closely with our partners to transfer expertise and build sustainable, locally operated facilities that meet Saudi Arabia’s strategic requirements,” said Dan Powers, President and CEO, D&M Holding Company.

The facilities will produce propellants and primers for small, medium, and large caliber ammunition.

About D&M Holding Company

D&M Holding Company, Inc. (D&M) is an ammunition and energetics engineering company headquartered in Tampa, Florida, with additional operations in Cabot, Arkansas. D&M specializes in the design and manufacture of ammunition and energetics equipment and turnkey factories for customers worldwide.

For more information visit D&M Holding Company.