Pirata Series from OTB Boots - Coming March 2026!

Archive for the ‘Clothing’ Category

The Baldwin Articles – Cargo Pockets

Monday, December 5th, 2016

There is one functional element that is found on the field uniform of practically all the militaries in the world today. It is some version of the simple but effective thigh mounted cargo pocket. Surprisingly, the genesis of that now ubiquitous feature dates only back to WWII. And it is very much an American innovation. Most militaries, including the US Armed Forces saw no need for anything other than small patch pockets on field uniforms prior to 1940. And most of those were located on issued jackets or shirts and not trousers. If you have a set of Dress Blues or Greens in your closet you can see what most truly old school combat uniforms looked like. But with global war imminent in the late 1930s new and previously untried clothing ideas found some traction and urgency.

During WWII the US Army fielded three types of field trousers each with different cargo pockets. The first and most widely issued was the Herringbone Twill (HBT) uniform (not shown). The HBT trousers had a relatively small unpleated pocket mounted high on the thigh that was secured by one button and a flap. This is the trouser worn by the Ranger characters in Saving Private Ryan (also seen in The Dirty Dozen and more recently The Great Raid). This uniform remained in service until the late 1950s generally only for summer wear. The second type of field trousers saw much more limited use. Those are the Trousers, Mountain, which were issued only to the 10th Mountain Division and the First Special Service Force (FSSF). These pants had a good sized cargo pocket with flap and two buttons for closure. Side note: even though they were also parachute qualified the plank holders of the FSSF preferred the mountain trousers to those developed exclusively for paratroopers.

But it was the development and eventual combat employment of mission specific paratrooper uniforms that rightly validated the utility of cargo pockets. By necessity the Army Airborne Command was a hotbed of invention. The leadership quickly recognized the critical need for a paratrooper to carry considerably more gear on his person than the typical soldier. Early on they produced two limited issue experimental uniforms that never saw combat: the paratrooper coveralls and the M1941 uniform. The coveralls had fair sized thigh pockets with a metal zipper across the top and no flap. The M1941 uniform had single snap closed pockets that were deemed too small but was hurriedly reengineered and fielded as the iconic M1942 Parachutist Uniform.

But by the time the American Airborne had a couple of combat jumps worth of experience it was obvious that the cotton twill of the M1942 uniform – especially the pockets – needed to be reinforced. To be fair, the troopers routinely overloaded the pockets with hard edged objects that would wear holes in almost any clothing material available at the time. Fortunately the Airborne units had a secret weapon not available to “leg” outfits. That is the Parachute Rigger. The Rigger was not only charged with packing parachutes but also with repairing them. So all were trained to use industrial grade sewing machines and had a steady supply of web material and high strength thread. Riggers were the first custom gear industry. They produced countless enlarged ammo pouches, specialized rigs for engineers and medics and anything else needed by Airborne units that was not in the normal Army supply channels.

So when time and mission permitted paratroopers turned in their uniforms to have canvas or cotton webbing reinforcements applied by the Riggers. This included leg ties, rectangular canvas patches for the elbows and knees (see photo) and webbing around all of the pockets. The leg ties were needed to stabilize and cinch the load to the troopers’ thighs during and after a drop. By the Normandy Invasion jump most of the troopers in the 82nd and 101st were wearing uniforms with these improvements. Again as widely seen on the Airborne characters of Saving Private Ryan and the first couple of episodes of Band of Brothers. I mention the movies in part because I don’t have a M1942 uniform to display. What I do have at the top of the visual aid is a set of “Rigger Pockets” that are of the same dimensions – and nearly identical design. With the aforementioned canvas leg ties and knee patches. These are well made replicas that come from a place called WWII Impressions that caters to Reenactors.


1st Row: Replica K Rations, Canvas Rigger Pockets (back and Front), M1945 and M1950 Suspenders. 2nd Row: M1965 Field Trousers (OD and Woodland). 3rd Row: OG 107 Jungle Fatigues, ERDL Green Dominant, ERDL Brown Dominant. 4th Row: BDU Woodland, DCU 6-Color, DCU 3-Color. 5th Row: ACU UCP, ACU OCP.

The M1942 uniform really was the archetype from which all subsequent US Military cargo pockets evolved. When then Captain Yarborough designed the parachutist uniform he sized each pocket based on purpose. The thigh cargo pockets specifically were intended to hold 3 K-Ration meal components (see photo). The pockets for every paratrooper were the same size to hold the same load. Not sized to look esthetically pleasing on the individual as is common today. During the upgrades mentioned above, two other design shortcomings were deemed less critical and were not immediately addressed. The pocket had bellows along all three sides. This provided for maximum usable volume. But also allowed the pockets to bulge out significantly and become a snagging hazard especially in wooded terrain. The pocket also had an “inverted box (2 sided) pleat” in the center to allow expansion (yes, I looked it up). Inverted simply means that the fold that forms the pleat is on the inside of the pocket rather than the outside (see photo). That pleat also tended to get easily caught by underbrush. But it was still the best uniform with the best pockets available into the late summer of 44.

Stateside, the Army had already been working on a replacement common combat uniform for the entire force. Experimentation was conducted on the proposed M1943 uniform beginning in 42. Early combat lessons learned by Airborne units were incorporated into the test up front. For the Trouser component six different cargo pocket configurations were tested. On some of the test pants there was actually a different pocket on either side of the sample. However, when the official type classified “M1943 Uniform” was fielded it had no cargo pockets. There were a couple of reasons for this. One, the Armor community and Air Corps did not want cargo pockets. They saw them as nothing more than an annoyance in a tank or plane. There was also some institutional resistance to cargo pockets because they made soldiers look “sloppy and unprofessional”. And, after all, the Great War had been won without cargo pockets. But I think the final decision came down to nothing more than simplifying the design so that the trousers could be easier to produce in mass quantities rapidly.

However, the Airborne still wanted cargo pockets. So even before the M1943 uniform was shipped into the European Theater the Riggers were hard at work fabricating those Rigger Pockets. Using the M1942 pockets as the best available template. They chose canvas because it was the toughest fabric they had on hand. Then as the M1943 trousers arrived the Riggers sewed those pockets to the pants just in time for Operation Market Garden and all subsequent jumps. On the plus side, the unmodified M1943 Jacket, Field was well received by the paratroopers. The new ensemble was made of sturdy cotton sateen and was more durable than the M1942. It is important to note that the M1943 Uniform was envisioned to be a 3-season temperate zone uniform. It was supposed to supplant all the specialized uniforms including HBTs. But soldiers quickly found that while the M1943 was a great improvement it was simply too hot for summer wear even in Central Europe. So by default the HBT uniform soldiered on despite the Army’s original intentions.

Rigger Pockets themselves actually have a much longer history too. Post WWII the Army continued to issue the slick M1943 trousers. But Airborne units still wanted pockets. So it became something of a rite of passage for graduates of Jump School to receive a set of canvas Rigger Pockets and leg ties. Which the cherry jumper would then have sewn on at a local tailor shop. When the Rangers and the 187th RCT made the two large scale combat jumps in Korea almost all were wearing M1943 uniforms with canvas Rigger Pockets. The M1951 Uniform was eventually fielded with built in cargo pockets but did not get to Korea in any quantity till after 53 and the Armistice. But even after the M1951 uniform was available the Rigger Pockets remained the mark of a seasoned paratrooper and continued to be worn in the back woods of places like Fort Bragg and Germany. In one book I have there are a couple of pictures of an ODA doing mountaineering training in 1961. And it appears the older NCOs still have them on their trousers.

But as already mentioned some changes were definitely warranted in the cargo pocket design despite the mystique and longevity of the originals. So when the Army developed the M1951 Uniform they created an improved version that utilized the now familiar tri-panel “knife (1 sided) pleat” configuration. Additionally the leading and bottom seams were sewn down. The new pocket therefore only expanded in the rear. Both revisions served to greatly reduce snagging issues. Moreover, the bottom front corner of the flap was bartacked down for the same reason. This now classic design, with some occasional minor tweaks, remains the standard even today some 65 years later.

I don’t have any M1951 trousers anymore but I do have three of the follow on M1965 Field Trousers* on display. The only real difference between the 51s and 65s is in the buttons. The 51s had flat plastic buttons and the 65s have the oval plastic buttons we are still using today. The 51s also had buttons on the outside of the waist so that they would be reverse compatible with the M1945 Suspenders (see photo). I have also laid out the long serving M1950 Suspenders that many of you will recognize. The M1950s are apparently still in the system and being produced today in foliage green. Paratroopers learned in WWII that if you put heavy things in your cargo pockets suspenders were practically mandatory.

I was issued M1951s and those very M1945 suspenders in Germany in 1975. In those days you used serviceable gear until you literally wore it out. I put an asterisk next to “Field Trousers” above because there is one difference between the two OD examples I have. The earlier manufactured one is labeled “Trousers, Field”. The one produced later is labeled “Trousers, Cold Weather” as is the woodland set. As I recall we almost always just called them “field pants”. Like their predecessors, the M1951 and M1965 cargo pockets have the very useful leg tie downs hidden inside. I still remember enlightening soldiers and even NCOs in the early 80s who didn’t know the ties were there or didn’t understand what they were for. I used my tie downs just about every time I wore field pants. They definitely help keep the pocket’s contents from bouncing around.

The OG107 Jungle Fatigues and the first set of ERDLs are cut in the same pattern. They have the tri-panel knife pleat but a slightly larger flap that is obviously reminiscent of the Rigger Pocket or M1942 flap. Both of these uniforms were extremely functional and popular and have been discussed many times here on SSD. The last generation ERDLs (late 70s/early 80s) had a very different pocket arrangement. The jacket pockets were square and level rather than rounded and canted. And all had the inverted box pleat including, inexplicably, the thigh cargo pocket. I was issued this pair in 83 at Fort Bragg. On my first field problem the pleat caught on brush and was ripped. When I got back to garrison I had the pleat sewn shut. Problem solved. I can only assume that somebody had not bothered to capture why that feature had been abandoned in the first place and recycled it out of ignorance. Uniforms in this straight pocket configuration were also produced and issued in OG107 Jungles and in experimental 6-Color Desert.

The early BDUs circa 1982-83 had a myriad of problems. They had a goofy big collar, turned blue after one or two washings and shrank like crazy. But there was nothing wrong with the cargo pockets. The Army wisely reverted back to the knife pleats and a relatively narrow flap with a two button closure. Another side note. Some of you may remember that the original BDUs in NYCO Twill were intended as an all-purpose 3-season temperate zone uniform. Sound familiar? They were too hot and soon “Light Weight” Ripstop BDUs were produced to fix that problem. OG107 Jungle Fatigues were also authorized Army wide as an interim fix until the lighter uniforms could be fielded. Many soldiers, unaware of the history, often erroneously refer to the heavier originals as “winter weight” BDUs. As far as I know, USGI Desert Storm era 6-Color DCUs were only issued in Twill and later 3-Color DCUs only in Ripstop.

Today the USMC MARPAT uniforms and the Air Force ABU still use the same well refined and combat tested BDU pocket design described above. But the Army decided it needed to make some changes when it fielded the ACU in 2005. They kept the tri-panel pocket body. But they traded buttons for Velcro and shock cord. I’m not anti-Velcro. I believe in some applications it is a suitable closure device. Chest pockets under body armor for instance. But it is the wrong option for cargo pockets for a number of reasons which have been discussed here many times. The flap was also canted and was no longer bartacked down. These changes were all intended to make it easier to access the pocket when seated. Maybe so. I just personally don’t recall that accessing the older cargo pockets was a problem prior to 2005.

In any case, the Army has transitioned back to a button closure on the last generation of UCP ACUs and the newer Multicam and OCP ACUs. But for some reason someone decided that there was a need for a third “expansion” button. If that works for you then by all means drive on. But after some unscientific experimentation here on the homestead, I saw no use for it and removed the superfluous third button. When I was wearing the UCP ACUs in the 2005-07 timeframe I also had the bottom front corner of the flaps bartacked down. I experienced no adverse issues with pocket access. And I felt more secure in that the flap could no longer come completely undone and dump the contents (say in a vehicle roll over).

There are a number of newer and IMHO tactically questionable cargo pockets designs out there today. The Navy just adopted the NWU Type III that according to pictures I’ve seen has cargo pockets segmented by two inverted box pleats. I’m sure that will work fine aboard ship. But this style will never travel well through a jungle. Other popular commercial examples have internal elastic to accommodate rifle magazines. I can tell you that unless there is some provision to cinch that pocket to the thigh (or you like wearing really tight pants) those loaded magazines will beat your leg to death when you run. And one last thing. The flap on the OCP ACUs is noticeably larger than previous cargo pocket flaps. I thought of early BDU/DCU Elvis Collars when I saw it. It just seems bigger than reasonably necessary for the task. For those wearing them in the field today I would be curious to hear if the pocket flap is the snag monster I suspect it can be. TLB

LTC Terry Baldwin, US Army (RET) served on active duty from 1975-2011 in various Infantry and Special Forces assignments.

Next: Load Carriage – The Road to ALICE

Prometheus Design Werx – Wilderness Utility Top Available For Pre-Order

Saturday, December 3rd, 2016

Heritage Materials, Modern Performance Design, Made in the USA

Prometheus Design Werx is opening their new Wilderness Utility Top for Pre-Order. This signature design for is in a class by itself. If the spirits of Jeremiah Johnson, John Muir, and Hugh Glass inhabit your own. This design is crafted for those who are most at home in the forests, mountains, and wilderness. A fine blend between a tried and trued heritage wool Melton and a modern, function first utility design, the Wilderness Utility Top is a style that will be lived in and relied on year after year. Cut in a shirt-jac silhouette, it is a relaxed fit and designed to be worn like a light jacket over a light mid-layer. Or size down if to worn mostly with a base-layer like your favorite waffle thermal. Designed and made in California, USA.

The Wilderness Utility Top is a part of their Made in USA CORE-Line of products by Prometheus Design Werx, and will be available in OD Green and Charcoal Gray Heather.

The Design and R&D Team at PDW states:

“We see this as the modern mountain man shirt. While a very modern and functional design, it is made with a classic wool Melton. Wool has been the goto outdoor material for generations. It is naturally insulating even when wet, quiet, and no melt no drip. The overall cut and single side arm panels allows a great range and freedom of movement uncommon in wool style outdoor shirts. Ample, well placed pockets for storing any number of outdoor accessories, personal effects, and survival to camp items. 4 of the pockets have zippers for extra security, 2 additional chest pockets act as hand warmers, and are placed as to clear pack waist straps, utility to first-line belts. Double reinforced elbows, generous collar stands up to block wind, and the no-loss slotted parasmock style PDW buttons round out the Wilderness Utility Top. This is a PDW shirt that you can likely pass down to your grandkids. We’re going to wear the hell out of this top.”

The PDW Wilderness Utility Top is available for Pre-Order via their website, prometheusdesignwerx.com.

PenCott-GreenZone All-Weather Uniform Set From BE-X Combat Gear

Friday, December 2nd, 2016

PenCott recently announced a new uniform set from BE-X Combat Gear, in PenCott’s GreenZone camouflage pattern. Below is the opening section of the blog post detailing the uniform set

Under their professional milspec brand ‘FronTier One’, BE-X Combat Gear has released their new ultralight, windproof, water resistant, uniform set in PenCott® GreenZone® camouflage.

pencott_promo_int

All items in this set are made from genuine US MilSpec 50D polyester fabric with a durable water resistant finish – this is the exact same fabric used by the US Marine Corps for its snow camouflage over suit and by the US Air Force for its physical training shell suit. The fabric is rugged, lightweight, windproof, water repellent and unbelieveable fast drying!

2

Click the following link to read the rest of the story – www.pencottcamo.com/2016/12/pencott-greenzone-all-weather-uniform-set-from-be-x-combat-gear

Sneak Peek – UF PRO’s Delta OL 3.0 Suit

Thursday, December 1st, 2016


Wearing comfortable clothing is essential when you want to stay focused, especially when operating outdoors in winter conditions with a full load-out, and the Delta OL 3.0 Jacket and Pant have been designed specifically with this in mind.

During activities in cold weather, the Delta OL 3.0 jacket will keep you protected against all kinds of cold weather hazards, offer you the necessary durability and most importantly, give you the comfort you need to focus on your tasking.

The Delta OL 3.0 jacket is due to its face material windproof and water-repellent. This means that the 2-layer ripstop laminate will stop wind-chill and also keep you dry during heavy snowfall and light drizzle.

A combination of G-Loft and WINDSTOPPER® means the Delta OL 3.0 uses the perfect technologies to protect you. The exceptional G-Loft thermal insulation created out of different hollow polyester fibres a 3D structure which can retain the maximum amount of dry air. This creates a warming thermal insulating layer between you and the cold environment. And the fibres keep their structure also when wet. Due to the so called “memory effect“, they always return to the original form, even after multiple washes and hard usage.


To keep your core warm and to give you extra movability in the arms area the jacket has two grades of thermal insulation. In the torso area it is lined with a 145 g/m² and in the sleeves with a 110 g/m² G-Loft insulation. Areas which are more prone to abrasion, like the elbows and the lower back area, are additionally reinforced with a 500 Denier Cordura® fabric.

The jacket offers in total 8 pockets, which allow you to stash most of the stuff you need within hands reach. Smaller gear can be stowed away in one of the 4 sleeve pockets. For bulkier gear you can use either one of the big front pockets or the two inner pockets. Due to the Delta OL 3.0 jacket’s anatomic cut, the jacket allows you freedom of movement, but at the same time it is tight enough so you can wear additional gear, like plate carriers or chest rigs over it.


The complementary Delta OL 3.0 pants are one of the very few thermal insulation pants on the market which offer a non-baggy cut, allowing you amazing movability and without compromise on thermal protection. Due to the special Flex/Zone construction and an integrated bi-elastic stretch part in the upper front and back, UF PRO can create anatomic fitted pants which follow all your moves and don’t compromise on thermal insulation protection.

The Delta OL 3.0 pants are thanks to their face fabric windproof and water-repellent. This means that the 2-layer ripstop laminate will stop wind-chill and also keep you dry during heavy snowfall and light drizzle. Just like the jacket they make use of G- Loft insulation and WINDSTOPPER® fabric to give optimal performance.

The pants are feature an adjustable waist, long YKK® water repellent side zips, belt loops and detachable suspenders; they also benefit from two fleece lined front pockets with YKK® water repellent zips, adjustable lower legs with boot hook, and Cordura® reinforcements in the knee and instep area.

If you need to be operating at the highest level in the worst winter conditions then the Delta OL 3.0 Jacket and Pant are the very tools for the job.

Find out more at ufpro.si/delta_ol_3_0.

Magpul – Women’s T-shirts

Tuesday, November 22nd, 2016

Just as the holiday shopping season kicks off, Magpul launches Women’s T-shirts.

They use the same comfortable materials as their popular Men’s line, but these tees are tailored specifically for women and feature a slightly longer length for coverage and concealed carry capabilities.

Offered in a variety of colors and styles, order yours at www.magpul.com/products/apparel/womens.

Mission Ready’s Protect The Force Develops the US Marines Next Generation Ballistic Base Layer

Tuesday, November 22nd, 2016

VANCOUVER, B.C. – November 22, 2016 – Mission Ready Services Inc. (“Mission Ready” or the “Company”) (TSX-V : MRS) is pleased to announce the successful completion of the Marines Next Generation Body Armor development project (the “Project”) for the United States Marine Corps (“USMC”). Following a contract award by the Marine Corps Systems Command (“MARSYSCOM”), the Project was completed on schedule and under budget.

Managed by Francisco Martinez, Chief Technical Officer of Protect The Force (“PTF”), a wholly-owned subsidiary of the Company, the two year Project was funded through the Department of the Navy (“DoN”) Office of Naval Research (“ONR”) Rapid Innovation Fund (“RIF”), the revolutionary combat shirt, the Ballistic Base Layer (“BBL”), is now being readied for field deployment in keeping with the RIF objective to accelerate fielding of innovative technologies into military systems.

Mr. Martinez states, “The Marines Next Generation Body Armor is a Marine-unique development that integrates a number of life saving features. The BBL is a First-of-a-Kind protective combat shirt, specifically tailored to the Marine Corps equipment requirements, that addresses deficiencies identified by injuries recorded through Operation Iraqi Freedom and Operation Enduring Freedom. PTF is honored to have been selected by ONR and MARCORSYSCOM to develop the Ballistic Base Layer.”

The BBL is a revolutionary armored shirt worn under the Marines Body Armor Vest that integrates modular deltoid, yoke and collar protection into an athletic flame resistant combat shirt. Newly developed breathable fragment protective knits were integrated into the sleeves and lower torso for additional protection against fragments resulting from Improvised Explosive Device (IED) detonations.

The Marines Product Manager Clothing Infantry Equipment (“PdM ICE”) was the recipient of 100+ prototypes of the BBL and 6 additional prototypes with integrated micro climate cooling tubes.

Mr. Martinez further states, “The PM-ICE technical staff and all the contracting groups supporting the effort were a delight to work with and we are honored to have received their input and support. We look forward to working with the Marines PdM ICE as the requirements for the BBL are finalized and the item is fielded. Additionally, we wish to thank all of our employees, contractors, subcontractors and suppliers for their support in successfully developing the Marines Next Generation Ballistic Base Layer and look forward to continue working with them.”

www.missionready.ca

WL Gore & Associates, Inc – ECWCS Prototype

Friday, November 18th, 2016

I’ve seen Extreme Cold Weather Clothing System prototypes. Hell, I was issued one while assigned to 3ID LRS in the late 80s, but the ones I’m familiar with were all made by Raven Industries in South Dakota. During my visit to the WL Gore & Associates, Inc mothership in Maryland, I spied this garment on display.

It shares many of the traits of the ECWCS parka prototype I wore, although the face fabric was a better print, with true Woodland pattern coloring instead of the bright Green and light Brown of the prototypes we used at 3ID LRS. Interestingly, the hung liner is Green, rather than Brown, but the front closures are Velcro and the shoulder pocket is on the right side rather than the left like other developmental variants. While the rank tab has an exposed snap rather than the covered ones in later variants, the pocket layout was also true to the issue garment with handwarmer pockets and internal Napoleon pockets. 

What’s really interesting about this garment, dating from 1983-84, is who made it.

Marmot did quite a bit of work early in this war, but I had never seen any of their work for the military dating back that far. Has anyone else run across one of these?

Update: This jacket was owned by Marine Nick Allen, formerly on the Gore military team and currently with Camelbak. It’s a Marmot jacket, referenced in the comments. Love the seam sealing.

Triple Aught Design – Gemini Shirt

Friday, November 18th, 2016

When I saw a prototype of the new Triple Aught Design Gemini Shirt during a recent visit to their design facility in San Francisco’s Dogpatch, I knew it was something I would want to share with my readers once it came out. The design is subtle, yet functional. The shirt doesn’t quite look like anything else out there and is made from a technical fabric. TAD also does a great job of building a few surprises into the garment.

Again, it seems to be a bit of a retro design, inspired by the clothing worn by those involved in our early space program. I love seeing classic designs updated with more modern fabrics and construction techniques.

Features:
Performance on Demand: Built to excel across multiple environments, the Gemini Shirt is crafted from a technical blend of cotton and polyester. Resisting wrinkles and stains, this material drapes cleanly and helps conceal carried items. Lightweight, packable, and easy to care for, the Gemini Shirt is ideal for long term assignments.

Subtle Details: Two clean welt pockets on the chest and a hidden envelope pocket are perfect for small E&E items. The buttons are safely secured along bartacked webbing and include a slotted button that rotates onto the webbing for quick field repair.

The Gemini Shirt is offered in three colors: Siege, Gunmetal, Black and sizes XS – 3XL. The shirt features a standard fit and is Made in USA!

The price is very nice, at $80.

tripleaughtdesign.com/Gemini-Shirt

*Due to Triple Aught Design moving to a new bigger warehouse over the weekend, orders will start shipping 11/28*