SIG MMG 338 Program Series

Archive for the ‘MRO’ Category

Alcon Launches Their Latest Full-Service Brake-By-Wire Technology into Defence, at Eurosatory 2024

Thursday, June 13th, 2024

Alcon, the highly acclaimed UK-based brake and clutch company and defence brake specialist, is announcing its latest generation full-service Brake-By-Wire technology at Eurosatory 2024. Alcon’s technology is derived from its motorsport products and is applicable to multiple defence vehicle applications. At Eurosatory, Alcon will be available to discuss this and its full range of bespoke and off-the-shelf defence and security orientated braking solutions in Hall 5A, Stand HJ280.

The ever-changing face of defence vehicle technology is entering a new era. Driven by the requirement to further protect the warfighter and to help saves lives, countries are seeking technology enabled battlefield solutions, driving increasing demand for vehicles that are capable of partial or full autonomy. A critical component for OEM manufacturers designing autonomous vehicles is a high-quality, safe, reliable and effective braking system that can be operated with or without a driver in the loop. Alcon’s Brake-By-Wire (BBW) system delivers exactly that with fit-for-purpose redundancy and system safety for each application, plus many other benefits across a range of defence and security vehicles, for both autonomous and crewed vehicle systems.

Alcon has a long and distinguished history of developing innovative and ultimately race winning solutions for the motorsport sector. They started development, and produced their first successful BBW product, for Formula E in 2016 and were nominated for the Most Innovative New Motorsport Product of the Year by the World Motorsport Symposium. Since then, Alcon have continued development of their lightweight motorsport and autonomous BBW solutions driven by successive high-profile programs to produce a product that is not just world-class, but also world-beating. Alcon have combined these years of development, race- track learning and cutting edge engineering experience to produce further variants. These systems are significantly enhanced and enable Alcon to offer a scalable BBW solution to meet the wide range of demands that defence vehicles bring, such as, large vehicle loads or multi-axle solutions (4×4, 8×8 and tracked). In addition, Alcon BBW solutions offer faster braking response, reduced maintenance, improved flexibility and adaptability and enhanced diagnostics.

As defence vehicle OEMs move towards diesel electric drive (with or without a battery to support), EV silent running or stealth modes and autonomy, the ability to integrate the vehicle control system into the wider vehicle architecture becomes vital, reducing mechanical and hydraulic complexity. The introduction of Alcon’s BBW approach is a major step forward because, based on Alcon’s extensive defence engineering experience, the system can be developed to be extremely robust, modular and scalable. Alcon’s BBW solutions offer advanced capability including: independent control of each wheel station allowing for redundancy and braked steering; mechanical separation of the brake pedal from the system, simplification of installation and autonomous and/or remote control of the brake function, and seamless integration with conventional hydraulic braking systems. BBW in defence and security applications is not limited to autonomy as BBW can be used as a conventional foundation braking system or for efficient blending of regenerative and friction braking, delivering significant efficient and performance advantages to any vehicle OEM.

Ollie Jackson, Chief Engineer – Controlled Brakes at Alcon said: “There are many complexities for OEMs delivering autonomous vehicle capability, but with nearly a decade of experience in Brake-By-Wire solutions for high performance motorsport, combined with Alcon’s considerable defence engineering experience, our latest BBW solutions solve many of the associated braking challenges. BBW also helps Alcon to deliver a full-service braking solution that combines the very latest friction braking technology to help align the defence and security vehicle market with the emerging new technologies seen in the wider automotive brake engineering environment. BBW is not just about autonomy, it’s a technology that can be applied anywhere to maximise vehicle efficiency and help save the lives of those operating vehicles at risk in harsh environments.”

Opening of the Maintenance and Repair Centre in Ukraine with Political Support

Thursday, June 13th, 2024

The political opening of the Rheinmetall Ukrainian Defense Industry LLC maintenance and repair centre in western Ukraine took place yesterday (10 June 2024). On this occasion, the Ukrainian Minister of Strategic Industries, Oleksandr Kamyshin, visited the site there: “We strive to develop our production capabilities together with our allies and believe that the Ukrainian defence industry is a part of the European defence industry, which strengthens the system of collective security of the European Union. Therefore, the opening of a joint service center with Rheinmetall is not only a step towards the Victory of Ukraine, but also an important stage in the construction of the arsenal of the Free World.” 

Marder infantry fighting vehicles are already being maintenanced and overhauled at the hub. In the future, Leopard 1 and Leopard 2 main battle tanks and other German-made systems will also be repaired at other locations in Ukraine. 

Armin Papperger, CEO of Rheinmetall AG: “It is a matter close to our hearts to provide Ukraine with effective and reliable support. When it comes to supplying spare parts, our top priority is to maximise availability and ensure rapid replenishment. To achieve this, we utilise existing channels via original manufacturers, process material ourselves and with partners. We are also reactivating original supply chains and integrating local production in Ukraine.” 

“The opening of the first joint service center with Rheinmetall in Ukraine is crucial for strengthening our defence capabilities. This facility will allow us to ensure quick repairs and maintenance of German equipment directly on Ukrainian soil, significantly enhancing the efficiency of our Armed Forces. We are grateful to our German partners for their trust and support, which enable us to confidently move towards victory and integrate into the European collective security system”, added Dmytro Klimenkov, Deputy Minister of Defence of Ukraine.

Rheinmetall is utilising existing local infrastructure, but has also brought special tools, spare parts and other equipment to the hub. Last year, Ukrainian specialists were trained at Rheinmetall sites in Germany in the repair of combat vehicles, including industrial mechanics and mechatronics engineers, for example. These personnel then returned to Ukraine and worked there on the maintenance and repair of the relevant systems.

The joint venture Rheinmetall Ukrainian Defense Industry LLC was founded in October 2023. The announcement was made at the German-Ukrainian Economic Forum in Berlin, in the presence of German Chancellor Olaf Scholz and Ukrainian Prime Minister Denys Schmyhal.

Rheinmetall Pressing Ahead with F-35A project: AERO-Bildungs GmbH Commissioned with Technical Training for Production Mechanics

Saturday, June 8th, 2024

Rheinmetall is pressing ahead with its F-35A programme. The technology group has commissioned AERO-Bildungs GmbH to provide technical training for the production mechanics for the centre fuselage section of the F-35A in Weeze.

AERO-Bildungs GmbH is a partner specialised in the field of technical training within the aviation sector. The mid-sized family business located in Oberpfaffenhofen in Bavaria will assist with planning of the training and the implementation of basic technical training. This shall enhance the knowledge and skills initially learnt at Northrop Grumman in the USA not only to be applied in Weeze, but also to be passed on to other employees in the same quality, thus enabling a transfer of knowledge. In cooperation with experienced Rheinmetall trainers, a dedicated training and competence center is being set up in Weeze to ensure sustainable knowledge building and ongoing employee qualification.

The commissioning of AERO-Bildungs GmbH as of April 2024 is the first step towards further integrating German companies into the F-35A delivery and supply chain for the Weeze site. It underlines the Duesseldorf-based technology group’s commitment to increasing German added value within the programme.

Rheinmetall has been commissioned by Northrop Grumman to produce at least 400 centre fuselage sections for the F-35A fighter aircraft in 2023. Extensive infrastructure measures are currently underway in Weeze, North Rhine-Westphalia, near the Dutch border. The aim is to complete the production facility in spring 2025 and then start production in summer 2025.

About Rheinmetall Aviation Services:
Rheinmetall Aviation Services GmbH (RAS), based in Bremen, was founded at the beginning of 2019 for strategic cooperation with Sikorsky in the Heavy Transport Helicopter (STH) procurement project. RAS has been working in close cooperation with the German Air Force at three different airfields since 2021/2022. RAS is seamlessly integrated into the German Air Force’s organisational structure and successfully takes over support, maintenance and repair of the CH-53G fleet.

Another important milestone was achieved in 2023 when RAS, in cooperation with Northrop Grumman and Lockheed Martin, entered into the production of centre fuselage sections for the F-35A. With an investment volume in the three-digit million euro range, Rheinmetall is currently building a state-of-the-art factory at the Weeze site in North Rhine-Westphalia for the production of at least 400 F-35A centre fuselage sections for the German Air Force and allied nations.

A new era in the air dimension will begin for Rheinmetall with the completion of the factory by the end of the first quarter of 2025 and the subsequent start of production and delivery of the first centre fuselage sections as of the first quarter of 2027.

Wilcox Industries Corp Announces a New Integrated Logistics Support Plan

Tuesday, May 14th, 2024

Tampa, FL – At the annual SOF Week, Jim Pettigrew, Vice President of Integrated Logistics Support, outlined Wilcox’s vision to support the unique operational needs of our customers. Recognizing the importance of the investment when purchasing Wilcox equipment, this new program is designed to reduce our customers overall life cycle costs and get the maximum return on their investment. Whether our customer is a part of an elite force, a conventional military unit, or law enforcement, our Wilcox team aims to provide an affordable full life cycle support package through flexible fixed pricing or cost-based Integrated Logistics Support (ILS) solutions.

Our specialized ILS24, and ILS36 are fixed priced support solutions that offer ILS support for up to 36 months, above the standard warranty. Our flexible ILS Plus solution will be a cost-based option that can be renewed yearly meeting the needs of our customer’s requirements. Our “Just-In-Time” ILS packages will be competitively priced and designed to meet specific customer needs. The final details of this program will be released before the end of this year.

In response to the announcement, James Teetzel, CEO, of Wilcox, stated, “We are very excited to offer this extended warranty program to our customers! With the limited budgets our customers contend with, it is our responsibility to be as creative as we can for our customers to get the most out of the funding, they have available, whether directly or indirectly. We need to always ensure their equipment is ready when needed now and in the future!”

For More Information

For more information on our ILS protection plans, visit www.wilcoxind.com/ILS.
For information about Wilcox or Wilcox Products, visit: www.wilcoxind.com  or call: 603-431-1331.

Man Lift USA Stands Ready to Fulfill Explosion Proof (EX) Rated Material Handling Equipment (MHE) Requirements

Wednesday, May 1st, 2024

As new Explosion Proof (EX) rated Material Handling Equipment (MHE) requirements and regulations become more stringent across military and commercial sectors, Man Lift USA stands ready to fulfill needs of end users and program offices for EX compliant MHE.

Man Lift USA designs and manufactures specialty aerial access and material handling solutions. We have been providing lift and access equipment for the most unique, hazardous, and challenging environments since 2000.

Our material handling equipment is designed to boost productivity and ensure safety in demanding work environments. We offer a range of products such as boom lifts, scissor lifts, material lifts, and mobile cranes to develop tailor-made solutions for your facilities, aircraft, ship, or rocket construction and maintenance.

Our flagship products are our EX rated articulating boom and scissor lifts. However, we also offer several other electric, electrically insulated, Track-Driven, and more traditional MHE solutions for customers in addition to our EX rated line of products.

Man Lift USA’s equipment is recognized as the gold standard and utilized extensively across the aerospace, shipbuilding, chemical, and construction industries in addition to aircraft maintenance, facilities maintenance, painting, fuel cell work, or any environment where explosion hazards may exist. Our EX rated lifts meet and exceed safety requirements working in and around enclosed spaces, ordinance, paint vapors, or volatile fuels and chemicals.

Our lifts have longer run times between charging cycles than the competition and offer essential options such as aircraft protection kits, collision protection kits, omnidirectional steering, and vertical access platform accessories as well.

For sales inquiries or additional information please contact:

James@manliftusa.com

Billy@manliftusa.com

www.manliftusa.com

Belleville’s Flyweight “Shorty” for Air Force Maintainers

Wednesday, April 10th, 2024

The 100% American Made Flyweight “Shorty” C315ST is designed specifically for Air Force maintainers working in hot weather conditions.

Specs:
6” height
ASTM Certified Steel Toe – EH Rated
Exclusive VIBRAM “Tarsus” outsole
Flat ribbon laces
Only 20oz per boot!

www.bellevilleboot.com

Half-Mast Sends: PS Magazine Will End Historic Run Effective Sep 30

Saturday, January 13th, 2024

Troops…

Due to Headquarters Department of the Army (HQDA)-directed reductions of DA Civilian authorizations, PS Magazine will cease operations effective Sep 30, 2024. These reductions, among others across the Army, are necessary to right-size the total force, as well as support modernization.

PS Magazine’s transition to end of mission has already begun, and mission execution is reducing as its writing staff is reassigned or retires. Any residual support will cease operations no later than Sep 30. In the near term, this will affect the magazine’s ability to respond to Reader Inquiries, depending on the commodity or end item being inquired about. It will also mean a reduction in new content being posted to the website, with new articles all but ending this spring.

Efforts are being made to ensure the website remains available for reference for up to three years past end-of-mission. Once this website is fully retired, readers can continue to access the PS Magazine archive on the publicly available Radio Nerds website HERE.

On behalf of Connie, Bonnie, SFC Blade, Cloe and the other staff now retired, it’s been our distinct honor to serve Warfighters across all services for going on 73 years. You never know; perhaps someday we’ll be recalled to service. We’ll stand ready just in case.

For now, be safe, follow your TMs and always treat your vehicles and equipment as if your life depends on them. For surely, it will.


Connie & Bonnie (upper left and right); SFC Blade & Cloe (lower left and right)

Warrior East 23 – CACI Remote Support Kit

Friday, July 7th, 2023

I learned about the CACI Remote Support Kit while visiting the Mastodon Design booth during Warrior East. Based on the capability it presents, this is far and away the most significant capability I saw at the show.

The kit consists of a Microsoft HoloLens and reachback software which allows the maintainer, or even user to contact tech support and troubleshoot and repair malfunctioning equipment even while in the field. All they need is a data comms pipe.

Due to the HoloLens, the tech support rep sees what the deployed user is looking at and can highlight areas to investigate using Augmented Reality. In one incident I was told about, the user was shown which screws to open to access inside a panel to investigate the problem. In this fashion, the tech rep not only indicates the correct action but ensures they are being followed. Additionally, tech support can remoteky take control of the desktop and push software and firmware to any broken systems.

This system saves not only money by avoiding the evacuation of gear with simple maintenance issues, but also keeps the unit on mission by minimizing downtime.

Units and agencies can procure products seen at Warrior East by contacting ADS, Inc.