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Archive for the ‘Disruptive Tech’ Category

Marine Corps seeks ideas, information for Optical Communication Transmission System

Wednesday, March 6th, 2019

MARINE CORPS BASE QUANTICO, Va. —

Marine Corps Systems Command released a Request for Information March 5, to identify a non-developmental solution to provide a complete Line of Sight Optical Communication Transmission System.

A U.S. Marine with Special Purpose Marine Air-Ground Task Force-Crisis Response-Africa performs a radio check during a training event with German soldiers in Seedorf, Germany, Dec. 6, 2018. Marine Corps Systems Command released a Request for Information March 5, to identify a non-developmental solution to provide a complete Line of Sight Optical Communication Transmission System. (U.S. Marine Corps photo by Sgt Katelyn Hunter)

According to the RFI, released on the Federal Business Opportunities website, the OCTS system must be capable of providing a high-bandwidth transmission path used for voice, video and data communications.

For program officials, this capability will consolidate capabilities into a complete LOS transmission capability.

“The adage, ‘Move, shoot, communicate’ hasn’t changed, but how we communicate is rapidly changing,” said Maj. Eric Holmes, MCSC project officer. “Given the rapid pace of innovation in technology, the Marine Corps is currently evaluating maturing capabilities.”

Optical communications support greater bandwidth, and provide additional relief for frequency allocations in an already constrained spectrum.

“The Marine Corps is turning to industry to help rapidly develop and field this technology to protect vital command and control emissions from advanced adversaries,” Holmes said.   

Responses to the RFI must be received by 1 p.m. on March 19.

By Maj Kenneth Kunze, MCSC Office of Public Affairs and Communication | Marine Corps Systems Command

USSOCOM Innovation Foundry Summit Seeks Predictions Of Future Technologies

Monday, March 4th, 2019

The 2019 USSOCOM Innovation Foundry Summit is soliciting your ideas about what lies ahead for the world 10 years from now, and what challenges or opportunities will be presented to Special Operations Forces (SOF). We are interested in the impacts of technological innovation in the civilian society within the Texas Technology Ecosystem. What new or evolved technology will have the greatest impact, either as a challenge or as an opportunity, for SOF in 2029? How is daily life for humans around the world going to differ from today? What innovations will industry invent, which will shape society 10 years from now? How will technologies become disruptive by themselves or converged with other technologies? What are the Diplomatic, Information, Military and Economic (DIME) actions and their Political, Military, Economic, Social, Information, and Infrastructure (PMESII) effects created by this technological evolution? We want to know how you see the world in 2029 and the critical impacts it might pose for SOF.

To enter, submit a short summary paper (American Psychological Association (APA) Format, up to 2-5 pages total) describing any technology, how it will be proliferated and the basis for your position. The technology can be an advancement of an existing technology that exists today or a new technology that does not exist today. You should show how this technology will affect the world 10 years from now and what challenges and or opportunities it might present for Special Operation Forces at that time. Your solutions should at a minimum answer the following questions (not necessarily in order):

1 What technology lies ahead for the world 10 years from now, and what challenges or opportunities will be presented to SOF.

2 What are the impacts of technological innovation in the civilian society around the globe?

3 What new or evolved technology will have the greatest impact, either as a challenge and/or as an opportunity, for SOF in 2029?

4 How is daily life for humans around the world going to differ from today?

5 What innovations will industry invent, that will shape society l 0 years from now?

6 How will technologies become disruptive by themselves or converged with other technologies?

7 What are the PMESII effects created by this technological evolution?

8 How do you see the world in 2029 and the critical impacts it might pose for SOF?

Things to avoid:

1 The Seeker is not looking for a review article on the subject of futuristic predictions. Your submission needs to be about a possible technology based on facts and current research and not a summary of all speculations that exist.

2 The Seeker is not interested in pointing towards 3rd party ideas. They want your thoughts and not to just point out someone else’s. You can use others as references, but the bulk should be your own thoughts.

They are doing this via a prize challenge which is a conceptualized essay-written event, created by a “Seeker”, United States Special Operations Command (USSOCOM), where participants, the “Solvers”, provide an answer or solution to a Prize Challenge question or concept ideation. Solvers, will attempt to solve a future task and/or a current physical/mechanical/conceptual limitation and provide a 3-5 page essay, based off of preset evaluation guidelines and their research, to answer the Prize Challenge question. Essays will be ranked against each other and inputted into an Order of Merit (OML) placement. USSOCOM will review and analyze the essays and award set rewards, once the event is closed.

Submissions to this Challenge must be received by 11:59 PM (US Eastern Time) on Mar 8, 2019. Late submissions will not be considered.

To apply, visit info.capitalfactory.com/ussocominnovationfoundry fir more information.

3D Printing Technology Enhancing Logistics for Army

Wednesday, February 27th, 2019

FORT MEADE, Md. — As 3D printing increases both in the field and at depots, the Army’s Center of Excellence for Additive and Advanced Manufacturing is slated to reach initial operating capability this year at Rock Island Arsenal, Illinois.

A Soldier holds a cap used to protect the fire extinguishing system housed in the wheel wells of Mine-Resistant Ambush Protected vehicles. Without the cap, MRAPs are deemed non-mission-capable. Soldiers in Korea saved 1,472 operational days for their MRAPs by 3-D printing the caps for about $2.50 each. (Photo Credit: Sam Curtis)

Lt. Gen. Aundre Piggee, the Army’s deputy chief of staff, G-4, outlined the Army’s current 3D printing capabilities at the 2019 Military Additive Manufacturing Summit and Technology Showcase Feb. 6, in Tampa, Florida.

At the summit, defense, academia, and industry officials were privy to the latest additive manufacturing technologies, event officials said. The Army will leverage these improved 3D printing capabilities to bolster equipment readiness and reduce logistics burdens, Piggee said.

The forum served as an opportunity to hear from military leaders and subject-matter experts on the future of additive manufacturing to support warfighter readiness and achieve operational effectiveness.

SAVING OPERATIONAL DAYS

Back in December 2017, Army G-4 released an executive order allowing commanders in the field to invest up to $10,000 of their operating budgets in 3D printers, software, and training, Piggee said.

3D printing technology “enables our Soldiers to explore and implement creative solutions to problems we can only imagine, but they live with on a daily basis,” he said. “We wanted to give them flexibility and the power to innovate.”

In Korea, for example, Soldiers identified a fire-suppression cap degradation issue, impacting their fleet of Mine-Resistant Ambush Protected vehicles known as MRAPs. These caps protect the fire extinguisher nozzles, housed in the MRAP’s wheel wells, and blow off when the fire extinguishing system activates.

“There are 20 caps per vehicle. Without them it makes the MRAPS non-mission capable,” Piggee said. “Soldiers put an order in October for replacements — estimated delivery: five months later.”

“Without the caps, Soldier safety would be an issue. We do not need to add any extra risk to Soldiers,” he added.

In turn, Soldiers in Korea turned to 3D printing technology and requested engineering support from the Armament Research, Development and Engineering Center at Picatinny Arsenal, New Jersey.

The team in Korea went on to produce 284 fire-suppression caps, which are currently in use until replacements arrive, the general said.

“We fixed a readiness problem with our MRAPs. It was only a small cap that was the issue, and we 3D printed a fix for it. Just 1,472 non-mission-capable days saved — for about $2.50 per part — and some creative thinking.”

FUTURE CHALLENGES

While the Army has seen success through its additive manufacturing processes, there are several key challenges the military must face before moving forward, Piggee said.

This photo shows a 3D printer producing six-inch cap, used to protect the fire extinguishing system housed the wheel wells of Mine-Resistant Ambush Protected vehicles. Soldiers in Korea identified a fire-suppression cap degradation issue and turned to 3D printing technology for help. The team requested engineering support from the Armament Research, Development and Engineering Center at Picatinny Arsenal, N.J. (Photo Credit: U.S. Army)

For example, intellectual property rights could restrict the Army’s authority to reverse engineer a part, or produce a component locally, he said.

“Almost everything we use in the field is designed by contractors, using federal dollars,” Piggee said. “This is more legal, than technical. IP is an important issue as we modernize, and we will work with industry to find solutions.”

Cybersecurity is another concern moving forward, he added.

The additive manufacturing community employs a digital library of 3-D printed parts, called the “Repository for Additive Parts for Tactical and Operational Readiness,” or RAPTOR. As Soldiers or engineers produce parts, they put the blueprint in the system.

“The repository now has more than 140 certified parts, and it is growing,” Piggee said.

“We don’t want adversaries to get into our files and download our spare parts. Or to make counterfeit parts that … are engineered to fail,” he added. “And we do not want internal flaws in the printing that could degrade our weapon systems.”

Aside from their cybersecurity concerns, the Army needs to find a way to certify and standardize all 3D printed parts and materials, to meet a product’s predetermined safety standards.

“This takes a lot of labor, and there is a price tag on that, but this is crucial for Soldier safety,” Piggee said.

In spite of all the challenges, combining innovative thinking with today’s technology will help the Army evolve and prepare the force for combat against a near-peer threat, he said.

“Logistics will be contested in every domain. We need every innovation to set a theater and sustain Soldiers in future missions — whether it is artificial intelligence, autonomous vehicles dropping off supplies, or a 3-D printer at the point of need,” Piggee said.

By Devon L. Suits, Army News Service

US Army Issues Prototype Project Opportunity Notice (PPON) for Next Generation Squad Weapons (NGSW)

Thursday, January 31st, 2019

Late last night, the U.S. Army Contracting Command – New Jersey (ACC-NJ), on behalf of Project Manager Soldier Weapons, released a much anticipated solicitation seeking proposals in regards to a Prototype Project Opportunity Notice (PPON) for Next Generation Squad Weapons (NGSW).

The NGSW PPON details how the Government intends to award up to three prototype Other Transaction Agreements (OTAs) under the authority of 10 U.S.C. § 2371b, with each vendor developing two weapon variants under the NGSW program and 6.8 millimeter ammunition common to both weapons (this is NOT the 6.8 SPC cartridge evaluated by USSOCOM in the early 00s).

The weapons include the Next Generation Squad Weapon-Rifle (NGSW-R) and the Next Generation Squad Weapon-Automatic Rifle (NGSW-AR). The NGSW-R is the planned replacement for the M4/M4A1 Carbine and the NGSW-AR is the planned replacement for the M249 Squad Automatic Weapon (SAW) in the Automatic Rifleman Role in the Close Combat Force.

Unlike the current PON for the Next Generation Squad Automatic Rifle currently underway, this PPON seems to be for all the marbles.

The companies currently involved in the NGSAR PON include:
W15QKN-18-9-1017 – AAI Corporation Textron Systems
W15QKN-18-9-1018 – FN America LLC. (Design 1)
W15QKN-18-9-1019 – FN America LLC. (Design 2)
W15QKN-18-9-1020 – General Dynamics-OTS Inc.
W15QKN-18-9-1021 – PCP Tactical, LLC W15QKN-18-9-1022 – Sig Sauer Inc.

We would suspect that they all stand a good chance of competing for this latest bid.

Curiously, the NGSAR PON currently underway was intended to inform this new solicitation, but none of these companies has even delivered a weapon, let alone ammunition yet. However, we have seen glimpses of what these weapons might look like.

SIG famously unveiled their Next Generation candidate and hybrid ammunition at AUSA and then demonstrated an upscaled 338 Norma Mag variant at SHOT Show.

Likewise, GD has shown their 338 NM machine gun design for years giving us some insight into their capabilities.

Although FN has held their cards close to the chest, we understand they have both belt fed and box fed designs and demonstrated a derivative of the SCAR HAMR for PEO Soldier, BG Potts during a visit to their facility last year.

But the weapon we’ve all seen the most of is Textron’s Lightweight Small Arms Technology demonstrator with its radical Case Telescoping ammunition.

Over the years, they’ve shown a great deal of adaptability in configuring the technology as carbine as well as Belt Fed Machine Gun in several calibers.

According to the solicitation, the duration for each prototype OTA is estimated to be up to eight years. The first 27 months will be for prototyping the NGSW-R, NGSW-AR, and ammunition. Following this prototyping effort, there may be additional iterative prototyping efforts for the NGSW-R, NGSW-AR, and ammunition. These iterative prototyping efforts will each have separate durations and will occur within the eight year duration.

Furthermore, in accordance with 10 U.S.C. 2371b(f), and upon a determination that the prototype project (or any subsequent iterative prototyping efforts) was successfully completed under the competitively awarded OTA(s), a follow-on production contract(s) or OTA(s) may be awarded without the use of competitive procedures.

Because of the duration of the OTA, and that prototype OTA will undergo two prototype test events including Soldier Touch Points, they are asking for a lot more weapons and ammunition than in the current NGSAR PON. Deliverables for each prototype OTA include 53 NGSW-R weapons, 43 NGSW-AR weapons, 845,000 rounds of ammunition, spare parts, test barrels, tools/gauges/accessories, engineering support, and iterative prototyping efforts as defined in the Statement of Work.

The follow-on production award(s) is planned to be an Indefinite Delivery / Indefinite Quantity Federal Acquisition Regulation (FAR) based contract with Firm Fixed Price Delivery Orders up to ten years or a fixed amount OTA up to ten years. The production award(s) may include 250,000 total weapons system(s) (NGSW-R, NGSW-AR, or both), 150,000,000 rounds of ammunition, spare parts, tools/gauges/accessories, and engineering support. The value of this follow-on production award(s) is estimated to be $10M in the first year and estimated $150M per year at the higher production rates. While the Government intends to make one production award for the NGSW-R, NGSW- AR, and Ammunition, it reserves the right to: 1) make one award for NGSW-R with Ammunition; or 2) make one award for NGSW-AR with Ammunition; or 3) make one award for NGSW-R with Ammunition to one Offeror and one award for NGSW-AR with Ammunition to a different Offeror.

Even considering those numbers, that still isn’t enough weapons to replace the current inventory of small arms. Currently, the US Army alone owns almost 1,000,000 M4/M16s meaning that the Next Generation Weapons will at least initially be fielded to close combat forces and that M4 and the 5.56mm ammunition it fires will continue to soldier on for decades. This means that the Army has to seriously consider what ammunition technology it will adopt for the new next generation 6.8 round, lest it find itself manufacturing two radically different types of small arms ammunition.

The prototypes must have these characteristics:

a. allow for ambidextrous operation and controls;

b. include a flash hider, removable suppressor (with or without flash hider installed), and a tool for suppressor removal after firing or for maintenance;

c. include a tactical carrying sling with quick release attachments;

d. include selection positions for Safe, Semi-Automatic Firing, and Automatic Firing modes;

e. be resistant to corrosion, abrasion, impact and Chemical, Biological, Radiological and Nuclear (CBRN) defense contaminants, decontaminants, battlefield-chemicals, electromagnetic pulse and cyber-attacks;

f. reduce visual detection via a neutral non-reflective, non-black color not lighter than Light Coyote 481 and not darker than Coyote 499;

g. function in all environments and weather conditions, including ambient, cold, hot, marine, high humidity, rain, and desert conditions;

h. be compatible with combat clothing (including body armor and Modular Lightweight Load-carrying Equipment), CBRN defense, wet weather, and cold weather gear;

i. provide interchangeable magazines between both weapons if NGSW-AR utilizes a magazine; and

j. include, at a minimum, a 12 o-clock position rail(s) that is compliant to Attachment 2- Picatinny Smart Rail Interface Control Documents. Weapon configurations include a non-battery and a battery configuration:

• A non-battery configuration: battery removed. This is the primary configuration for all weapon deliveries and is included in the overall weapon weight.

• Replaceable battery configurations: rechargeable battery assembly and non- rechargeable battery assembly that are fully contained within the envelope of the NGSW-R and NGSW-AR and common to both. The battery assembly shall operate at 6-32 volts. The rechargeable battery assembly shall interface with the Universal Battery Charger (NSN: 6130-01-659-7090). The weight of the battery assembly will not be included in the overall weapon weight.

Both the rechargeable battery assembly and the non-rechargeable battery assembly shall meet the requirements for safety and transportation per the International Air Transport Association (IATA) Dangerous Goods Regulation.

The Government will conduct the following tests on the NGSW-R, NGSW-AR, and the Ammunition:

Prototype Test #1 (PT#1)

This Government test will inform the COMPANY of current design compliance to select performance requirements. The test has an estimated duration of 3 months.

Soldier Touch Point A: Mobility & User Acceptance

This Government test will provide the COMPANY with Soldier feedback on areas related to mobility and maneuverability on Army relevant obstacles, and user acceptance scenario testing. Reference Attachment 6 – STP Mobility and Attachment 7 – STP User Acceptance.

Prototype Test #2 (PT#2)

This Government test will be used to assess compliance to the COMPANY proposed performance requirements and utilized in follow-on award decisions. The test has an estimated duration of six months.

Soldier Touch Point B: Mobility, User Acceptance, Controllability

This test is a Government conducted evaluation on areas related to mobility, maneuverability on Army relevant obstacles, user acceptance scenario testing, and controllability. Reference Attachment 6 – STP Mobility, Attachment 7 – STP User Acceptance, and Attachment 8 – STP Controllability

Soldier Touch Point C: Limited User Test

This test is a Government conducted limited evaluation with Soldiers in the loop to assess the suitability and effectiveness for combat operations. These evaluations may be conducted with multiple squads.

Live Fire Test and Evaluation (LFT&E)

This is a test and analysis effort required to support the ballistic lethality evaluation, focusing on the terminal ballistics of the system.

Written proposals are due on 24 April 2019 at 11:00AM EST and bid samples are due on 30 May 2019.

SOFWERX TechWatch

Friday, January 4th, 2019

TechWatch is a weekly UNLASSIFIED collaborative newsletter produced by SOF AT&L, J5 Donovan Group and SOFWERX. It is compiled using only open source information on technology topics which may be of interest to the SOF enterprise and to prevent technical surprise.

TechWatch is posted to their website and can be downloaded at www.sofwerx.org/techwatch

Kuwait’s Zain Group Purchases DroneShield’s Equipment

Friday, December 21st, 2018

DroneShield Ltd (the “Company” or “DroneShield”) is pleased to announce that, following the execution of a Teaming Agreement with Kuwait’s Zain Group (“Zain”), a US$7 billion leader in telecommunications in the Middle East, announced to the market on 5 December 2018, Zain has now placed an order for DroneShield’s equipment. While the value of the order is not material to DroneShield’s overall revenues, it represents an important step in the evolution of DroneShield’s relationship with Zain.

DroneShield’s Chief Executive Officer Oleg Vornik, said “Our key Middle Eastern partner Zain, which operates across a number of Middle Eastern countries and has a workforce of over 6,000 and over 47 million active individual, business and governmental customers in the region, has financially committed to the partnership by ordering our equipment. Just weeks ago, Zain announced the establishment of its Zain Drone business that will serve governments and enterprises in Kuwait, with plans to extend the business gradually across Zain’s regional footprint. Zain selected DroneShield as its counterdrone partner because, in the words of Zain Group’s CEO Bader Al Kharafi, as set out in Zain Group’s release about its partnership with DroneShield, “DroneShield’s product range, coupled with our telecommunications expertise, provides exactly what our [Zain’s] customers are looking for. Consequently, after an extensive review of the counterdrone market, we [Zain] opted to enter into a Teaming Agreement with DroneShield.”

DroneShield looks forward to building on its recent successes in the Middle East and elsewhere, together with Zain.”

Seeing the light: LiFi will revolutionize IT on mission command posts

Wednesday, November 28th, 2018

NATICK, Mass. — When investigating new ways of transmitting and communicating information, sometimes it helps to see the light.

This is the idea behind a new technology being investigated by the Research, Development and Engineering Command Soldier Center’s Expeditionary Maneuver Support Directorate, along with its industry partner, VLNComm of Charlottesville, Va.

A technology revolution that fits in the palm of your hand. The Research, Development and Engineering Command Soldier Center’s Expeditionary Maneuver Support Directorate, or EMSD, has come up with a concept for using LiFi technology as a new way of transmitting and communicating information. The wireless system uses infrared light instead of radio frequencies. Since LiFi does not use radio waves, it cannot be detected outside the confines of the mission command platform. LiFi is un-hackable and untraceable within the command post shelter. EMSD is working with its industry partner, VLNComm of Charlottesville, Va., on adapting the technology to meet enclosed mission command platform needs. The transceiver (pictured here) is simply put into a USB port and will then detect the signal and users will be hooked up to the IT network of their command post. Then a Soldier just needs a light shined overhead to have network access. (Photo is courtesy of the RDECOM Soldier Center Expeditionary Maneuver Support Directorate)

“It’s a wireless system but instead of using radio frequencies it uses infrared light,” said Frank Murphy, an engineer on EMSD’s System Development and Engineering Team. “It is called LiFi, or light fidelity. It has many advantages.”

Murphy has been investigating ways to utilize the emerging commercially available technology in a tactical environment as the physical characteristics appear to solve many issues facing wired and wireless field command post network systems.

The technology will be used in expeditionary mission commands. EMSD has come up with a concept for using LiFi within any enclosed mission command platform. LiFi eliminates the problems associated with the time-consuming task of running data lines in tactical operation centers and command posts. Moreover, since the technology does not use radio waves, it cannot be detected outside the confines of the mission command platform.

“The technology uses light waves to transmit and receive data between the servers and the user’s computer,” said Melvin Jee, the leader of EMSD’s Command Post Platforms Branch. “As light cannot pass through walls, the enemy cannot detect the signal.”

Murphy’s investigation into the technology was inspired in part by Douglas Tamilio, the director of RDECOM Soldier Center, sharing an article about LiFi with RDECOM Soldier Center leadership. Murphy’s investigation was also inspired by the vision of Claudia Quigley, the director of EMSD, and the RDECOM Soldier Center’s ongoing partnership with the 82nd Airborne. The RDECOM Soldier Center and the 82nd Airborne have worked together extensively to find out ways to best meet the needs of warfighters.

Murphy explained that Quigley and other members of the directorate were working with the 82nd Airborne during a field exercise. During the exercise, Murphy noticed that the setup of IT cabling was proving to be a time-consuming and difficult task.

“They had a hard time setting up their IT network, which isn’t usually an NSRDEC area, but we felt that we could address the need,” said Murphy. “Tactical speed is absolutely essential for command post setup. LiFi is potentially faster, easier to install and doesn’t have the security and exposure issues of other technologies. LiFi is un-hackable and untraceable when used within the command post shelter.”

“It’s virtually impossible to find the wavelength the data is being transmitted on, so if LiFi is detected, it’s hard to intercept the data stream,” said Jee.

EMSD is working with industry partners. Murphy explained that the commercially available technology was modified to fit a tactical environment. The technology will affect how Soldiers communicate and, thus, carry out a mission.

“A command post of any size is an information processing center,” said Murphy, “They take information from the field whether it comes in from a drone, Soldier/squad reports, other personnel in the area, satellite information, information from wheeled vehicles, or from behind the front lines — all this information gets fed to the command post staff. They make a decision and then the information goes right back out. Lives depend on this communication.”

“LiFi is part of NSRDEC’s plan to provide a fully integrated platform with all of the necessary infrastructure in order for the warfighter to set up his command post,” said Jee. “Just as a house is fully integrated with power, lights and network cabling — allowing the homeowners to just concentrate on the furnishings — NSRDEC plans to provide a fully functional house, allowing the warfighter and program managers to provide the “furniture.'”

“In a command post, everyone has a job to do and they have their information chain,” said Murphy.

“All these Soldiers need network access. With this, you simply shine the light over their head. After you hook the transceiver into the USB port, the transceiver will detect the signal and you will be hooked up to the IT network of your command post. It’s as simple as that. We also hope to have it integrated into the wiring harness for the lighting so we can just roll up the tent and pack it away during a move.”

Murphy emphasized that the NSRDEC project is really a team effort and that several entities at the Natick Soldier Systems Center were important to the development of the technology. He also received “great guidance” from his branch chief, Melvin Jee, and from his team leader, Connie Miles-Patrick, System Development and Engineering Team, as well as the DREN team and people in the Natick Contracting Division.

He also credited the use of the Base Camp Integration Lab, or BCIL, which was created by and is expertly run by, Product Manager Force Sustainment Systems. A first-generation Li-Fi system prototype was recently set up at the BCIL and successfully demonstrated the capability to send and receive data using the BCIL’s IT network.

“The people at the BCIL were incredible,” said Murphy. “They gave us the perfect platform to showcase the tactical capabilities of this device. This project really showcases what Natick is all about. The Natick team dove in with both feet. Great things happen when people believe in each other and in an idea. We all want to help the Soldier.”

Murphy believes that LiFi is truly the wave of the future.

“The demand for data inside the command post is only going to continue to increase,” said Murphy, “So data quantity and quality need to improve to meet this demand. This technology can be hooked up permanently in rigid wall mission command platforms, but it can be used anywhere. We will be bringing world-class communications, security, speed and capability to the frontline Soldier. Information in the field is a weapon. This technology will help the warfighter make better decisions and be more effective and lethal in the field. This changes everything in the IT network system. It’s a game changer.”

By Ms. Jane Benson (RDECOM)

Rapid Equipping Force’s Afghanistan Ex Lab Transforms Soldiers’ Ideas Into Reality

Sunday, November 25th, 2018

BAGRAM AIRFIELD, Afghanistan — At Bagram Airfield, Afghanistan, there is a place that wants to know about your tactical problems.

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The forward team of the U.S. Army Rapid Equipping Force or REF, wants Soldiers to bring their ideas regarding equipment on how to accomplish their missions more efficiently.

REF’s mission is to provide innovative materiel solutions to meet the urgent requirements of U.S. Army forces employed globally, inform materiel development for the future force, and on order, expand to meet the operational demands. Its focus is on immediate-need materiel solutions at the small-unit level.

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“We try to paint that picture for them that you know there’s a lot of capabilities that reside in this building, in the organization,” said Lt. Col. Scott Cantlon, REF forward team chief.

Cantlon is not new to this position as he has also spent time as the REF Forward Team chief in Iraq, Kuwait and Afghanistan for periods in 2016 and 2017.

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“If you need something here and now and rapidly produced, if you have an idea ,a problem, and you think you have a solution in your head, you can sit down and talk with our engineers and there’s a good chance they’re going to be able to design something,” Cantlon said. “Not only design it, but prototype it, and give it to you for some operational feedback.”

The REF team in Bagram offers the capability of rapid prototyping through the Expeditionary Lab or Ex Lab.

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The engineers in the Ex Lab are capable of taking a Soldier’s concern, and if feasible, fabricating the solution through 3D printing, sewing, machining, or electrical work.

“Three-Dimensional printing has come a long way in the last 10 to 15 years. Today we have 3D printers where you can drop a design on a computer, hit print, and the next morning have a full made-out part that is of the same quality as a machine part in term of tolerance and the cavities (compartments) it can do,” said Dr. Patrick Fowler, former lead engineer of the Ex Lab, who redeployed back to the U.S. Army Research, Development and Engineering Command at Fort Belvoir, Virginia, in late October.

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“And in fact, it exceeds what you can do with a machine because you can create spaces that you would never be able to reach with a tool,” Fowler said.

Fowler has a bachelor’s, master’s and doctorate degrees all in mechanical engineering. Fowler volunteered for this deployment — his first — to fulfill a lifelong dream of serving in his own way with Warfighters.

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“This is the only job that I’m aware where an engineer can get a requirement directly from the Warfighter and give them something that goes out the next day on a mission and immediately get feedback, and be able to keep the Warfighter in the design loop,” Fowler said.

The Ex Lab is equipped with design software and other limited metal bending capability among other things.

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And depending on what it is, these new products can be made in limited quantities to equip Soldiers.

“We make things that have never been made before to respond to a tactical gap,” Fowler said.

“If you can imagine it, then we can make it for you,” he said. “The capabilities that we have here are broad ranging even though we use a lot of 3D printing, we can do traditional metal parts, we can do electronics fabrication, we can do programming, there’s a lot of capability here.”

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The REF, headquartered at Fort Belvoir, Virginia, started in 2002 after Soldiers realized the need for non-standard equipment to meet the demands of their wartime mission.

The Ex Lab has reachback ties with the RDECOM for its expertise and additional manufacturing capabilities.

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The REF is the Army’s quick-reaction capability for getting urgent material solutions in the hands of Warfighters. It’s able to do this using a request document known as “10-Liner”, where Soldiers capture the requirements and submit.

Sometimes, the need is met with commercial and government off-the-shelf technologies. But when not available and if approved, the engineers will design and fabricate a solution to meet a Soldier’s needs.

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“The work out here, the things we do, it’s very rewarding,” said Ryan Muzii, a support engineer with the Ex lab. “We can do things no other organization can do. A Warfighter can come in with a problem and we can get after it. It’s just such a great asset.”

Muzii has nine years total working for the REF’s reachback support element, Edgewood Chemical Biological Center’s Advanced Design and Manufacturing Division, whose headquarters is at Aberdeen Proving Ground, Maryland. He also has a bachelor’s degree in mechanical engineering and a minor in mathematics.

As of November, Muzii will have been deployed two years to Afghanistan in support of the Ex Lab.

The time to procure and deliver nonstandard equipment. REF’s goal is to fill a requirement within 180 days.

The Ex Lab typically produces a solution in less than 30 days…sometimes in a few days depending on the requirement.

Locations and manning requirements for the REF have varied during the last 16 years based on the missions and number of personnel in theater. The REF also has forward teams in Kuwait and Iraq.

Since 2002, many new technologies have been equipped to help accomplish the mission more efficiently. Current projects include persistent duration unmanned aerial systems, electronic warfare, unmanned and counter-unmanned aerial systems, expeditionary force protection and so much more.

“Honestly, practically all these projects [we do here] someone walks in on I never would have thought. I have no prior military experience … I’ve always been an engineer,” Muzii said.

“Some of the things they (Soldiers) come up with are so innovative and creative, but not reliable, you know, it’s kind of thrown together,” he said. “But a lot of times people make it work; I mean we’re the U.S. Army, we make it work.”

On January 30, 2014, the Army declared the REF an enduring capability. It now reports to the Army’s Training and Doctrine Command where it will continue to support Soldiers deployed globally for years to come.

“Hey, you have this asset at your disposal. It doesn’t matter what rank you are,” said Muzii. “It doesn’t matter where you are in the CJOA-A — Combined Joint Operations Area-Afghanistan — we will come to you. It doesn’t matter how big or small your problem is, as we can help you.”

In Afghanistan, contact the REF and Ex Lab at:
DSN Unclassified:
(318) 481-6293
DSN Classified:
(308) 431-5012

Story and photos by Jon Micheal Connor, Army Public Affairs (Select photos courtesy of REF PAO)