TYR Tactical

Archive for the ‘Materials’ Category

Textile Business at Milliken & Company Successfully Eliminates PFAS from Portfolio

Wednesday, March 1st, 2023

Spartanburg, SC (Feb. 22, 2023) – The Textile Business of global manufacturer Milliken & Company announced it has successfully eliminated all per- and polyfluoroalkyl substances, commonly referred to as PFAS, from its textile fibers and finishes portfolio, becoming the first U.S.-based multi-market textile manufacturer to remove PFAS.  

“This is a tremendous accomplishment and tribute to our team who worked around the clock to develop solutions that meet our customers’ performance requirements and reflect our purpose to positively impact the world for future generations,” said David Smith, executive vice president, Milliken & Company, and president, Milliken’s Textile Business.

The manufacturer announced in February 2022 an aggressive plan to eliminate PFAS as an ingredient in its textile portfolio by the end of the year. As of Dec. 31, 2022, the Textile Business at Milliken had removed PFAS-based finishes and fibers, which spans multiple industries including flame-resistant, military, uniform and decor fabrics.

Milliken’s Textile Business began evaluating its portfolio in 2020 and segmented its evaluation efforts between three areas of focus: durable water repellency (DWR), soil release and oil repellency. Alternative DWR solutions were readily available in the market through accredited organizations such as bluesign®. The Milliken research team assessed and implemented appropriate alternatives to maintain the performance and quality standards customers expect for DWR.

Soil repellency proved to be both a challenge and an opportunity for the Textile Business. Working with Milliken’s internal research team, a new soil release technology was developed and integrated into suitable textile applications without PFAS as an ingredient. The new technology, proprietary to Milliken & Company, has shown equivalent and, in some cases, superior performance to previous PFAS-containing finishes. Currently, the new technology is not an alternative to every soil-repellent finish application. After an extensive search and vetting process for alternative oil repellency, no alternative was found, and the company exited those lines of business as a result. 

“Our work was intricate, and our team, including research and development, sourcing, compliance, sales, and many other functions, approached this initiative thoughtfully and with great care for our customers,” added Jeff Strahan, Ph.D., director of sustainability, compliance and research for the Textile Business. “We’re thrilled to be leading the industry in taking meaningful action that will have an immediate impact.”

Effective Jan. 1, 2023, Milliken no longer treats textiles with PFAS chemistry. This achievement follows Milliken’s recent announcement that its science-based net-zero targets were approved by the U.N.-backed Science Based Targets initiative (SBTi).

CORDURA NYCO Fabric, CORDURA TrueLock Fabric and CORDURA re/cor Fabric

Friday, February 24th, 2023

Uniform & Equipment Solutions Take Center Stage At ENFORCE TAC ‘23

Kennesaw, GA, USA – Feb 24, 2023 Kennesaw, GA, USA Set to propel and underscore its commitment to best-in-class solution-dyed nylon 6,6 fiber technology innovation as well as developing the durable, sustainable fabric solutions of tomorrow; INVISTA’s CORDURA® Advanced Fabrics will focus on responsible uniform solutions, and military and tactical equipment, tailored to the EU market at this year’s ENFORCE TAC. Join the CORDURA® team for Happy Hour on February 28 at 16:30, booth #8-218 hall 8.

The CORDURA® Advanced Fabrics comprehensive, global, head-to-toe military, tactical and law enforcement portfolio will showcase:

• CORDURA® NYCO Fabric has a 3-5x slower flame spread versus polyester/cotton alternatives.* 50/50 CORDURA NYCO Fabric outperformed heavier weight Poly/Cotton Military fabrics in Abrasion Resistance testing.**

• CORDURA TrueLock™ Fabric Solution Dyed Nylon 6,6 (SDN) provides unparalleled lot-to-lot color consistency plus long-lasting color durability and Stewardship benefits; now available in Navy Blue and a palate of 7 military colors.

• CORDURA re/cor™ RN66 The brand’s latest fabric made from 100 percent post-industrial nylon 6,6 fiber material that is Global Recycled Standard (GRS) certified.

Also on display will be a full collection of lightweight, breathable, quick dry, head-to-toe mission critical performance fabrics including CORDURA® Classic Fabric.

The CORDURA® Advanced Fabrics global military, law enforcement and tactical applications include: Combat Uniforms, Ballistic Vests, Packs, Load Carriage, Webbing and Trims, Footwear, Base Layer, Combat Shirts, Headwear, Seat Covers and many more.

Erik Walker CORDURA® Global Military Segment leader explains:

“Throughout our 55-year brand journey, we’ve worked to establish a foundation built on durable and long-lasting fiber technologies, including our legacy of solution dyed, high-performance nylon 6,6 offerings. As we advance on this journey, we continue to invest and expand our capabilities to include solutions that are not only durable but lead down the path to sustainability.  We continue listening to the demands of the market; identifying unmet needs, solving problems, and utilizing innovation to create cutting-edge solutions to meet the ever changing needs of global militaries and law enforcement.“

David Gatti CORDURA® Military and Tactical European Business Manager added:

“At CORDURA® brand we know life in law enforcement, military or with a tactical unit can be demanding. So, we develop fabrics specifically designed for combat uniforms. Engineered to be comfortable even in the most challenging conditions; fabrics that are tough, versatile and engineered to excel in the field. We continue to push the boundaries of durable fabric development to meet the physical and environmental demands of combat and tactical life.”  

More about CORDURA® brand innovations in focus at ENFORCE TAC:

CORDURA® NYCO Fabric – Comfort of cotton with enhanced durability

Originally designed as a rugged, lightweight comfort solution for military combat uniforms, durable CORDURA® NYCO Fabric is engineered with an intimate blend of INVISTA T420 nylon 6,6 staple fiber and delivers enhanced abrasion and tear resistance, ‘No Melt No Drip*** performance and 3-5x slower flame spread* versus equivalent weight polyester/cotton.   CORDURA® NYCO Fabric Extreme based on INVISTA T420HT high tenacity fiber technology has a mission to create a new generation of durable, yet even lighter weight fabrics.

CORDURA TrueLock™ Fabric – Responsible fabrics with locked-in color

CORDURA TrueLock™ Fabric is engineered with high-tenacity nylon 6,6 multi-filament fiber that locks in the color at the molten polymer extrusion level to create deep, durable color throughout the entire fiber structure. CORDURA TrueLock™ Fabric has excellent color fastness, UV-fade and abrasion resistance, extended UV strength stability, and long-lasting color vibrancy.  Color consistency is crucial when pairing fabric with other materials such as webbing and elastic to create uniform garments and gear.  Additionally, compared to conventional level acid piece dyeing, the process used to make CORDURA TrueLock™ Fabric uses less water, energy and emits fewer greenhouse gases****.

CORDURA® TrueLock™ Fabrics are already available in Navy Blue, Desert Sand, Tan-499, Coyote-498, Ranger Green, Camo Green-483, Wolf Gray and Black . End-uses include bags, load carriage, and reinforcements as well as use in responsible  webbings and trims.  

CORDURA re/cor™ Fabric RN66 – ‘Expect More, Waste Less’

The new recycled nylon 6,6 (RN66) collection is ‘durable, responsible and innovated to last.’  CORDURA re/cor™ RN66 fabric is made from 100 percent post-industrial fiber material that is GRS (Global Recycled Standard) certified and can be produced in a full range of mil-spec colors.

CORDURA® Classic Fabric

The original CORDURA® fabric made with a cotton duck appearance optimized for abrasion resistance.

Designed for living and built to last, the original durable CORDURA® fabric has proven performance in many of the world’s toughest environments.  Made with high tenacity air jet textured nylon 6,6 filament yarns in a range of sizes – 330, 500, 700, and 1000 dtex.

*Flame Spread rate as measured according to ISO 6941.

**ISO 12947-2 (woolen abradant, 12 kPa) after 5 home laundering cycles at 60°C

***No Melt, No Drip Performance based on ASTM 6413.

****2013 LCA study based on the average comparison of conventional level acid Piece Dyeing to SDN at 3 independent/3rd party dyeing and finishing mills.

Learn more at cordura.com/military.

Blue Force Gear Expands OEM Services Capacity with ULTRAcomp by the Yard, Helium Whisper Licensing, and Textile Laser Cutting

Wednesday, February 22nd, 2023

Pooler, GA – Blue Force Gear®, the leading provider of high-quality tactical gear, is proud to announce expanded capacity for OEM (Original Equipment Manufacturer) services to include Helium Whisper® licensing and textile laser cutting.

The company is now offering OEM services for its proprietary coated fabric ULTRAcomp®, a proprietary material that is lightweight, abrasion-resistant, hydrophobic, and reduces IR signatures. ULTRAcomp can be used in a variety of applications, including bags, holsters, pouches, and other load-carriage applications. ULTRAcomp is now available to manufacturers looking to create their own products using this innovative material.

In addition to OEM services, Blue Force Gear is also licensing their patented Helium Whisper attachment system, the next generation of MOLLE-compatible attachment. The Helium Whisper system offers a low profile and significant weight savings compared to traditional MOLLE attachments, making it ideal for tactical gear applications. With this licensing agreement, manufacturers can incorporate Helium Whisper into their own products, bringing their customers the benefits of this innovative technology.

Finally, Blue Force Gear now offers textile laser cutting services, using state-of-the-art technology to cut various materials with precision and efficiency, including ULTRAcomp and other high-performance textiles. This new service provides manufacturers with a convenient and cost-effective way to produce their products, reducing lead times and improving overall efficiency.

“We are excited to expand our OEM capacity to allow more manufacturers to have access to ULTRAcomp roll-goods and laser cutting.” said Jay Duncan, Senior Director of Sales for Blue Force Gear. “By offering these services, we provide our customers with a complete solution for all their tactical gear needs, from design and development to production and delivery.”

For more information about Blue Force Gear and their new OEM, licensing, and textile laser cutting services, please email oem@blueforcegear.com.

Carrington Textiles to Showcase Latest Military Textile Innovations in the Middle East

Tuesday, February 7th, 2023

Adlington, United Kingdom: Global Textile manufacturer, Carrington Textiles, is set for its first appearance at the International Defence Exhibition (IDEX) taking place in Abu Dhabi in February, where the company will be unveiling some of their latest innovations in military textiles.

After announcing their development of a fabric and pattern in collaboration with the Dutch Ministry of Defence, Carrington Textiles is showcasing a brand-new product as part of their Defence Range.

The new Spartan HT Flex Lite fabric is a lightweight textile that features military grade INVISTA T420 nylon 6.6 staple fibre to be light yet strong. It offers integrated stretch properties thanks to its LYCRA® composition, and the comfort of cotton.

The company has also revealed the launch of their new camouflage print concept called Night Stealth Camo, created for military special operations carried out in the dark. Night Stealth Camo incorporates infra-red signatures of printed camouflages when viewed under night vision devices, but in normal daylight appears as a black dyed fabric.

Carrington Textiles’ Sales Director, Paul Farrell, says: “We are pleased to be attending our very first IDEX in 2023 with these outstanding military propositions. Night Stealth Camo is a concept unique in the market that has already received great feedback from partners. The same for our new Spartan HT Flex Lite fabric which offers the stretch properties, comfort and durability our customers in the armed forces are currently looking for.”

Carrington Textiles will be exhibiting at IDEX from the 20th until the 24th February in stand 04-A23.

Sneak Peek – Tiger Print Velcro from Ocean State Innovations

Friday, January 27th, 2023

Coming Soon! VELCRO Brand products in Vietnam Tiger Stripe will be available in various widths. Ideal for tactical apparel, shelters, load bearing equipment, ballistic protection and more! Made in USA and Berry Compliant.

Contact your OSI Sales Rep for pricing and stocking information.

Spiritus Systems Introduces NIR-Neutral Black Laminate Tegris to Designs

Thursday, January 26th, 2023

Spiritus Systems has released this statement regarding their use of Tegris material.

Our product refinement process never dies. This week we are phasing in updates to a few of our products that use Milliken Thermoplastic Composite Tegris. This ballistic material is used as a semi-rigid framework for a lot of our load-bearing components. It’s the hard carbon fiber-esque material on products like the Thing 2 and MOLLE Back Panel. It’s bomb-proof, light, and easy to maintain.

Until now, we used two color variations (coyote laminate and raw uncoated). Moving forward we’re going to be implementing a NIR-neutral black laminate to replace the raw, uncoated, color variant. This new laminate coating is the first of its kind and was developed in partnership with our supplier. It gets rid of the exposed silver weave and has a NIR signature profile that won’t give you away under NODs.

Spiritus Systems products are always under the microscope, no matter how established they are. We’re constantly poking, prodding, testing, and scrutinizing materials and design choices to find incremental improvements. Over time, these really add up, and it’s a big reason why so many of our systems are the go-to option for people who depend on the gear.

Microelectronics Commons Prototype Giving Much Needed Boost to American Microelectronics Industrial Base

Thursday, January 26th, 2023

January 23, 2023 – The Office of the Under Secretary of Defense for Research and Engineering (OUSD(R&E)) has proposed a prototype project to close the gap between microelectronics innovation and market adoption. The prototype project- Microelectronics Commons – will enable lab-to-fab prototyping– that is, evolve microelectronics laboratory prototyping to fabrication prototyping – in domestic facilities.

Currently, over 85% of microelectronics used in the United States are fabricated outside the U.S. Due to the complexity and market value of today’s integrated microelectronic systems and the lack of adequate on-shore prototyping in which intellectual property (IP) can be protected, there is an urgent need to establish a network of domestic prototyping facilities to demonstrate, at-scale, the system-level benefits of innovations in microelectronics materials, processes, devices, and architectural designs. Demonstrating at-scale commercial viability is the missing requirement to close the gap between laboratory innovations and marketplace adoption. The Department of Defense recognizes the security vulnerabilities of off-shored microelectronics and has made it a top priority to expand our domestic microelectronics infrastructure through the Microelectronics Commons prototype.

“In the face of intense competition globally in the microelectronics landscape, a rapid transition from lab-to-fab is imperative to get ahead of the competition,” stated Dr. Dev Shenoy, Principal Director, Microelectronics, OUSD(R&E) and Director of the Defense Microelectronics Cross Functional Team (DMCFT) during the Microelectronics Commons Industry Days in Washington DC on Dec. 7 – 8. “We want to expedite the lab-to-fab prototyping as well as closely couple the R&D innovation with the manufacturing.”

Microelectronics Commons is a CHIPS and Science Act-funded national network for onshore, microelectronics hardware prototyping, lab-to-fab transition of semiconductor technologies and semiconductor workforce training. The goal of Microelectronics Commons is inaugurating a national network of regional innovation hubs distributed across the U.S. to advance microelectronics prototypes across six critical technology areas. These technology areas are Secure Edge Computing/Internet of Things (IoT), Quantum Technology, 5G/6G Technology, Electromagnetic Warfare, Artificial Intelligence Hardware, and Commercial Leap Ahead Technologies.

“Having regional hubs prioritizing one or more technical areas would facilitate the connections required to nurture and grow regional lab-to-fab capabilities,” stated Doug Crowe, NSTXL’s Strategic & Spectrum Missions Advanced Resilient Trusted Systems (S²MARTS) Director, “there is currently a steep drop-off between innovative prototype ideas and the maturation of those technologies that are required to eventually lead to the marketplace.”

Prototyping capabilities for these six technology areas will be supported with initial projects that meet national security and commercial needs. These projects will also serve to partially offset prototyping facility operation and sustainment costs while the hubs fully mature their user-base and execute their access models. One of the goals of Microelectronics Commons is for the technology hubs distributed throughout the regional U.S. become self-sustaining innovation nodes in their core technology areas while leveraging regional strengths to address DoD and commercial needs.

“Fostering the pipeline of microelectronics talent will bolster the microelectronics economies across the U.S.” stated Dr. Shenoy, “the ecosystem that the Microelectronics Commons is going to set up is going to sustain this manufacturing base going forward.”

The Microelectronics Commons is a first-of-its-kind opportunity and is the first major program to erect from the CHIPS and Science Act.

“The Department of Defense is the first agency to move forward with funding from CHIPS,” highlighted Senator Todd Young during his address to industry at the Microelectronics Industry Day event, “[Microelectronics Commons] will maintain and grow our nation’s capabilities to produce the next-generation of semiconductor technology right here at home.”

The Microelectronic Commons Other Transaction Authority (OTA) prototype Request for Solutions (RFS) was released through S²MARTS, managed by NSTXL. To promote this RFS and expand the opportunity to universities, small businesses, and non-traditional defense contractors, S²MARTS consortium led and moderated a Microelectronics Awareness Day that resulted in over 800 industry participants. S²MARTS also hosted Microelectronics Commons Industry Days in Washington D.C. on December 7 – 8, 2022, and is also hosting Capabilities Pitch days for each technology area from January 9-20, 2023. These events encourage all defense contractors, non-traditional defense contractors, small businesses, and universities to participate to showcase their capabilities in one or more of the six technical areas within the RFS.

Speaking during the Microelectronics Commons Industry Days, White House Coordinator for CHIPS Implementation Dr. Ronnie Chatterji said, “We are going to build on the capabilities we already have to reach greater heights.” Encouraging widespread participation in this opportunity, Dr. Chatterji also emphasized “Working together is how we got a man on the moon in 1969 and working together is how we are going to achieve these American dreams on research and development.” 

The Microelectronics Commons project is expected to be executed within a 60-month period. All the advancements derived in the six technology areas will be dual-use technology, benefiting the DoD and commercial sectors, as well as create a resilient microelectronics supply chain in the U.S.

“Semiconductors underpin our economic and national security, and they support our Warfighter,” said Senator Todd Young. “We have communicated to the world that we are going to lead in the next era of chip innovation.”

The Microelectronics Commons project solutions are due February 28, 2023 and the official RFS can be accessed here: nstxl.org/opportunity/microelectronics-me-commons.

SHOT Show 23 – OTTE Gear

Tuesday, January 24th, 2023

OTTE Gear has developed a new low-profile attachment system for placards and other pouches in lieu of a QASM buckle.

This as-yet-unnamed clip is a two-piece design and hinges on one axis.

With the split ring design they can be adapted to existing webbing or quickly employed if a repair is needed. So far, I’ve seen them in Coyote and Black, but as they are injection molded, they could be made in virtually any color.