XC3 Weaponlight

Archive for the ‘Materials’ Category

The Pros and Cons of Using AI in Military Divisions worldwide

Thursday, October 30th, 2025

As automated technology rapidly integrates into daily life, its impact on modern warfare is profound. Military divisions worldwide are deploying AI on the battlefield for defence, attack and reconnaissance. In a recent summit held in the Netherlands, 80 nations met to discuss the ethical and operational use of AI in military applications. More than 60 countries agreed to permit AI-driven combat strategies, recognising its potential to enhance decision-making and reduce human risk. Here, Taylor Eisenhauer, product manager at connector specialist PEI-Genesis explains the pros and cons of using AI in military operations.

The adoption of AI in defence is accelerating, with global military AI market projections expected to reach US$18.558 billion by 2029, up from US$4.956 billion in 2024, driven by advancements in machine learning, robotics, and autonomous systems. The deployment of AI-driven combat vehicles, drones, and robotic units is revolutionising modern warfare, reducing reliance on human personnel in high-risk environments.

However, certain issues remain regarding the advantages and concerns of employing AI on the battlefield. While AI offers enhanced strategic decision-making and operational efficiency, it also introduces significant ethical and security dilemmas.

Pros:

The use of AI in advanced military software and technologies can provide safety to soldiers, reduce human labour, and improve decision-making.

In terms of safety, humans can delegate dangerous tasks to non-human agents to protect themselves. For example, tactical ground robots can navigate terrains and handle explosives that can potentially harm personnel in combat. At the same time, robotic dogs can be utilised as an extra hand to carry or fetch necessary equipment. Using robots can save many human lives since these tasks can be performed without harming soldiers.

The United States believes that AI can reduce risks for soldiers by reducing human labour. War can put significant stress on the human body, and soldiers can become fatigued, impairing their ability to focus and perform effectively. This can lead to human error, harm mission success, and result in significant injuries or even defeat.

However, with AI, soldiers can utilise their time and energy better. For instance, rather than driving combat vehicles or flying aircraft, AI can take complete control and allow soldiers to focus their efforts elsewhere, such as analysing data and prepping for battle. This can significantly reduce the risk of injury and increase the chances of mission success.

Improved decision-making is another benefit of using AI. More accurate data analysis can help better target opponents. With automated technology, we can make smarter and safer decisions in combat with little to no mistakes. Drones and AI are utilised to identify and communicate risks or threats that may occur. They can more accurately determine objects in the distance, providing an advantage in preparing for an attack.

Cons:

On the other hand, some see AI as a setback or disadvantage due to the potential risks and dangers that can arise when trusting technology.

Security threats are a major concern with AI. There is a potential for AI to be hacked or manipulated by adversaries. If these systems are compromised, sensitive information can be stolen and exploited to the opposing team’s advantage.

The use of automated technology and AI, particularly in military robots, is a topic that sparks ethical concerns. With robots capable of performing tasks more efficiently and precisely than humans, there is a potential for one side to have an unfair advantage, leading to the replacement of human soldiers with machines. The result of this could be a future where wars are fought between robots, raising ethical questions about the morality of warfare.

Another issue arising from the use of AI is its unpredictability. If something goes wrong, it can be difficult to determine who is responsible. This concern becomes more significant as AI technologies become more advanced, with the potential to carry out tasks autonomously. If AI were to malfunction, innocent civilians could be harmed, and it is unclear who would be held accountable. Furthermore, granting machines a mind of their own may lead to unforeseen consequences; therefore, we must approach the development and deployment of these technologies with caution.

Prepare for the future of modern warfare

The debate about allowing AI to be used in modern warfare is endless. However, the reality is that AI is being implemented in military technologies worldwide, and nations must be equipped to protect and defend themselves.

To prepare for modern warfare, durable and reliable electrical connectors are needed to support these advanced technologies in harsh environments—PEI-Genesis partners with industry-leading suppliers to provide a broad inventory of products suitable for these demands.

For example, the Amphenol 2M Series of lightweight, micro-miniature circular connectors maximise SWaP (size, weight, and power) and meet D38999 specifications for vibration and shielding but weigh less than standard D38999 connectors. Whether this product is for a soldier’s headset, tactical or handheld equipment, airframes, or avionics boxes, the Amphenol 2M Series has application flexibility with multiple coupling types available to fit different electrical and mechanical requirements.

To find out more about the wide range of connectors for military operations offered by PEI-Genesis, visit www.peigenesis.com.

Objective 500 Fabric – Fabric with Integrated PALS Slots

Tuesday, October 28th, 2025

Over the years industry has worked to integrate PALS slots into fabric using a variety of means. Now, Objective fabric is available, a 500D warp knit fabric using the same Cordura Nylon 6,6, air textured, solution dyed fibers as other fabrics, but with MOLLE standard slots woven into the structure. Since it’s manufactured like other warp knots you have access to full 57 inches of fabric on the roll. The creators tell me the fabric can also be customized with the use of other fibers for speciality applications.

With Objective, you don’t require laminate or laser cutting. It’s also about half the weight of current laminate alternatives with ~90% of the slot strength. It’s also mechanically breathable. Additionally, like other Cordura fabrics, it meets NIR and shading requirements and can be dyed to create patterns.

Strength:

Carabiner Pull Out Strength: Approx. 165 lbs/ 75 kg

Inter-Slot Pull Out Strength: Approx. 70 lbs/ 32 kg

Parallel Pull Out Strength: Approx. 150 lbs/ 68 kg

Learn more at www.objectivefabric.com.

Squadron: The Laser-Cut Laminate That Set the Standard

Thursday, October 23rd, 2025

In 2018, Brookwood introduced Squadron®—a revolutionary laser-cut laminate fabric that redefined tactical performance.

Since then, many have tried to replicate its success, but none can match Squadron’s® durability, precision, and reliability. While others follow, Squadron® continues to lead—trusted in the Modular Scalable Vest and setting the benchmark for tactical gear and high-performance applications around the globe.

There’s only one SQUADRON®.

Brookwood Squadron® — In Stock Now!

Learn more: www.brookwoodcompanies.com/squadron

Carrington Textiles Strengthens Sales Team to Support Global Growth

Wednesday, October 15th, 2025

Adlington, United Kingdom: Global workwear textile manufacturer, Carrington Textiles, has announced the appointment of a new Sales Manager, reinforcing the company’s focus on growth across its global markets.

With over 13 years of experience in the textile industry, Kim Proctor brings expertise in project management, interior design and full turnkey fit-out projects, alongside a strong focus on specialist textiles. Her career includes working with flame-retardant bedlinen and filled products for the healthcare sector as well as high-performance ripstop fabrics for the prison service, giving her deep insight into the technical requirements of diverse industries.

At Carrington Textiles, Kim will focus on managing a portfolio of key accounts and driving strategic growth across flame-retardant, printed and workwear fabrics. A particular emphasis will be placed on expanding the company’s presence in the defence and military markets through the development and supply of camouflage printed fabrics.

Paul Farrell, Sales Director at Carrington Textiles, said: “Kim’s background in specialist textiles, combined with proven experience working with clients such as the UK MoD, makes her a strong addition to our team. Her insight and drive will help us strengthen relationships with customers and develop new opportunities, particularly in the defence market.”

Speaking on her new role, Kim Proctor said: “I’m very excited to join the Carrington Textiles team. With my background and passion for specialist fabrics, I knew this role would be the perfect fit. During my time at Vision Linens, I worked with a wide range of clients, and I believe that experience will be a real asset in this new role. Carrington Textile’s global reputation and the expertise of the team here are inspiring. I’m looking forward to learning and sharing the exciting developments we have to offer with our customers.”

AUSA 25 – Tropo Performance All-Weather Active Insulation Jacket by GORE-TEX Brand

Wednesday, October 15th, 2025

W.L. Gore & Associates (Gore), creators of the GORE-TEX Brand and global leader in high-performance waterproof, windproof, and breathable fabric technologies exhibited several new products including the Tropo Performance All-Weather Active Insulation Jacket.

Developed in-house, the proposed All-Weather Active Insulation Jacket is intended to replace both Gen III ECWCS levels three and four in the Soldier’s rucksack (seen below).

It’s a straight forward design sized to both under armor and as a stand-alone jacket and delivers active breathability during high-output use and static warmth when stationary, keeping the insulation dry from the inside and out. There’s plenty of ventilation for high activity with Targeted Ventilation Underarm panels and mesh pocket bags promoting airflow during aerobic activity. Speaking of pockets, there are five with three external and two internal pockets. Ready for use, it offers Velcro options for name/rank placement on sleeve or chest.

The shell material is WINDSTOPPER fabric which delivers:

• High resistance to air penetration to block the wind and maintain consistent warmth

• Fends off light rain and snow while maintaining insulation performance/protection

• High moisture vapor permeability allows Soldier’s perspiration to escape during periods of high activity

• Outer shell fabric sheds moisture even without DWR

Inside, Polartec Alpha Direct insulation delivers:

• High-efficiency warmth with superior compressibility to reduce bulk

• Extremely open structure to increase airflow and prevent overheating during high activity

• High moisture wicking capability to quickly pull moisture off the Soldier’s body

Between going from two garments to one and with these materials, the jacket educes weight by 51% and pack volume by 38.8%.

The materials also keep insulation and base layers dry in adverse weather while maintaining breathability and comfort (low water pick-up). A 14% improvement in moisture vapor transmission vs ECWCS L3/L4.

Aside from its volume advantage, All-Weather Active Insulation Jacket meets the visual and nIR requirements of the OCP camo pattern (option to include SWIR), unlike the ECWCS L3 Fleece.

Submitted for formal evaluation under the Soldier Enhancement Program, it has been deferred to the next board for consideration. Previously, examples have been wear tested by several Army units in relevant field conditions.

AV Selected for $499M AFRL Contract to Advance Electromagnetic Spectrum Survivable Materials, Awarded $246M in Task Orders

Friday, October 3rd, 2025

ARLINGTON, Va., October 1, 2025 – AeroVironment, Inc. (“AV”) (NASDAQ: AVAV), a leading provider of advanced research and development innovation for national security missions and warfighter protection, has been selected for a 10-year single-award, indefinite-delivery/indefinite-quantity (IDIQ) contract valued at $499 million by the U.S. Air Force Research Laboratory (AFRL) for the High-Performance Electromagnetic Spectrum Survivable Materials Advancement (HELMSSMAN) program. Work completed under the program will mature material technology development and deploy protective solutions to the frontlines, guarding warfighters against exposure to harmful electromagnetic radiation.

“As technologies advance and battlespace tactics evolve, AV is helping warfighters stay ahead of emerging threats,” said Wahid Nawabi, AV Chief Executive Officer. “Whether through our autonomous systems, our layered counter-drone technologies, our advancements in satellite communication and space domain awareness, or–like HELMSSMAN–our advanced research and development, we are taking on the most critical challenges and rapidly transitioning innovation from the lab to the frontlines.”

AV has been awarded two initial task orders for this contract valued at $246 million:

Under the “Advanced Development of Vision Protection Materials” task order, valued at $98M, AV will develop a suite of viable electromagnetic spectrum (EMS) protection capabilities that do not increase operational risk or degrade mission performance. The team will research the interaction of EMS elements with materials, systems, and personnel to develop future-proofed vision protection systems for our warfighters.

Under the “Advanced Development of Materials for EMS Resilience” task order, valued at $148M, AV will conduct research on the impacts of EMS sources on U.S materials, components, and systems and provide mitigation options to the warfighter to ensure effective kill chain execution in complex environments. The team will develop test infrastructure and modeling methods to accelerate the fielding of measures validated in realistic environments for warfighter protection.

With these task orders, AV will research, develop, test, evaluate, prototype, demonstrate, and transition technologies to advance the development of vision protection materials and materials for electromagnetic spectrum (EMS) resilience. Work is planned to begin this month.

Leveraging its multi-domain, multi-mission expertise and past performance delivering innovative R&D material solutions to AFRL, AV will advance electronic protection materials through directed energy solutions, test range experience, modeling, and simulation (M&S) capabilities, and space technology transitions. The company has previously supported AFRL through the development of laser-hardened materials and techniques and electronic, photonic, electro-optical, and quantum materials for Intelligence, surveillance, and reconnaissance (ISR) and electronic warfare (EW) missions.

“We have demonstrated unique strengths in managing and executing strategic research programs,” said Dr. John Hogan, Vice President of Advanced Research and Development at AV. “This contract complements and continues our research and development work in material development with AFRL. We are honored to be a trusted partner in this effort.”

The Advanced R&D team at AV, located in Dayton, OH, is dedicated to developing hardened, smart materials that dynamically adapt properties to protect warfighters, their sensors, and their assets, like ground vehicles, aircraft, and structures. With expertise in thermal, optical, and electronic systems, the team identifies challenges and vulnerabilities across various domains and develops material solutions to counteract threats.

Carrington Textiles Stretches the Standard at A+A

Thursday, October 2nd, 2025

Global workwear textiles manufacturer Carrington Textiles has announced the launch of 12 new fabrics at A+A in Düsseldorf this November. With 75% of the new range featuring stretch technology, eight products incorporating sustainable fibres and four delivering flame retardant protection, the company is reinforcing its drive to raise comfort and performance standards across workwear.

With a campaign called Stretch the Standard, Carrington Textiles is aiming to highlight the benefits of stretch without compromise. Supported by a new film combining high-energy visuals with a female model fronting the concept in a hard-wearing garment, the production highlights Carrington Textiles’ effort to represent today’s diverse workforce while presenting the fabrics’ core qualities of durability, flexibility, flame retardancy and sustainability.

The collection spans from lightweight 170gsm solutions such as Michigan and Rivington to midweight fabrics like Denver at 210gsm, offering comfort and durability in everyday workwear.

At the heavier end, Flamemaster 365 Eco at 365gsm provides robust protection with recycled polyester content. Other protective developments include Flametougher 240AS Flex and 290AS Flex, both incorporating XLANCE® stretch fibre alongside flame retardancy and antistatic properties. In a major first for the industry, Flametougher 290AS Flex was tested in stretched condition by the independent, accredited testing laboratory STFI in Germany, proving that FR protection can be maintained under tension. Flameflex300AS has also been engineered to combine mobility with flame retardant performance.

Sustainability and advanced stretch are central to the rest of the line. Circularis 245 is produced using chemically recycled polyester from textile waste. Marano delivers four-way stretch powered by LYCRA® T400® EcoMade fibre for long-lasting flexibility, while Varano, Grasmere and Grizedale achieve sustainable comfort through blends with bio-based stretch polyester.

This year’s stand has been designed with visitors in mind, spanning 150sqm across two floors with dedicated display areas, garment presentations and relaxed meeting spaces. Carrington Textiles’ redesigned product guides will also be officially launched at the show.

Paul Farrell, Sales Director at Carrington Textiles, said:“A+A is the most important platform for our industry. It gives us the opportunity to show how we are stretching the standard in workwear textiles by introducing fabrics that combine durability, comfort and sustainability with the high performance customers expect from us.”

For more information visit carrington.co.uk or see the team at A+A in Düsseldorf from 4–7 November in Hall 16 Stand F44.

Introducing Brookwood’s Apocalypse – Built for the World’s Harshest Environments

Tuesday, September 30th, 2025

In-Stock- Multicam® and Ranger Green

Engineered for tropical and high-humidity operations, Apocalypse™ is a next-generation hot weather combat fabric. This ultralight nylon ripstop is fast-drying, abrasion-resistant, and powered by Brookwood’s DRYPOINT ™ technology to actively wick moisture, resist saturation, and deliver UV protection in punishing sun exposure.

Designed as a base platform for mission-ready systems, Apocalypse™ can be seamlessly integrated with Brookwood’s MultiCam® printed Flex™ Stretch for enhanced mobility and with 330D Multicam® printed Cougar™ for reinforcement in high-wear zones for uncompromising durability. The result: a field-proven fabric package that balances speed, comfort, and survivability in environments where gear failure is not an option.

Apocalypse™ – Fight the climate, not your kit.

brookwoodcompanies.com