Tactical Tailor

Archive for the ‘Materials’ Category

Carrington Textiles’ Portuguese Factory Cuts CO2 Emissions by 45% with Biomass Boiler Installation

Wednesday, June 5th, 2024

Adlington, United Kingdom: Global workwear textile manufacturer Carrington Textiles, along with its joint venture in Portugal, MGC, has achieved significant carbon emission reductions following the installation of a biomass boiler at the site in 2023. This initiative has allowed the factory to produce 95% of the steam needed for manufacturing while reducing natural gas consumption by 70%, marking a substantial step towards more sustainable textile production practices.

A biomass boiler is a device that uses organic materials, such as wood chips, agricultural residues, or other biological matter, to produce heat and energy. This technology serves as an alternative to fossil fuels, significantly cutting down on greenhouse gas emissions.

MGC’s biomass boiler uses responsibly sourced wood chips from local forests within a 50 km radius of the factory, all certified by SURE (Sustainable Resources). This raw material consists of leftover wood intended for the paper industry that needs to be removed to prevent fires. The ash generated in the process is used as soil fertiliser after being treated to avoid soil contamination.

This new equipment is carbon neutral and has allowed the textile manufacturer to decrease its overall CO2 emissions by 45% compared to 2022.

Jose Melo, MGC’s Managing Director, commented on the achievement: “The installation of the biomass boiler marks a significant milestone in our journey towards driving energy efficiency in our manufacturing processes. The substantial reduction in our CO2 emissions is a testament to our commitment to environmental stewardship.”

Comprehensive Environmental Initiatives

Beyond the biomass boiler, MGC has implemented a series of initiatives that showcase its commitment to sustainability. This includes reduction in water consumption by over 13%, waste and plastic usage reduction, environmental management training to all employees, energy management systems, wastewater treatment to remove microplastics and PFAs, to name a few.

These initiatives and the implementation of the biomass boiler illustrate Carrington Textiles and MGC’s dedication to investing in technologies that reduce their impact on the environment.

www.carrington.co.uk

Corps Collaborations: Industry Innovations in Textiles and Medical Tech on Display in North Carolina

Friday, May 31st, 2024

Marine Corps Base Quantico, Va. —

Earlier this month, MCSC’s Program Manager Combat Support Systems, or PM CSS, was on the ground on Tobacco Road for the 2024 FEDTEX Summit– a yearly symposium that connects the DOD’s acquisition community with industry leaders in textiles and tactical equipment—and the 2024 Special Operations Medical Association Conference, a forum that showcases the latest in expeditionary medical technologies.

Hosted at North Carolina State University’s McKimmon Conference Center in Raleigh, FEDTEX provided the team an opportunity to engage with existing industry partners in the textile sector, tour the Wilson College of Textile facilities, and connect with graduate students interested in entering federal service.

According to Col. Paul Gillikin, CSS program manager and NC State alum, “Connecting with the textile community is essential to meet Force Design’s modernization goals and support Expeditionary Advanced Base Operations, or EABO. Strengthening supply chains and integrating advanced textiles and manufacturing techniques are crucial to mitigating the growing risks in the electromagnetic spectrum. It was important to discuss Marine Corps and Joint warfighter needs and then hear industry feedback on that direction.”

Although the Pentagon’s strategic return to the Indo-Pacific has led to a renewed focus on the fielding of expeditionary capabilities meant to dominate the global littorals, experts have warned a future war against our nation’s pacing threat could be decided—in large part—on the electromagnetic spectrum.

Exposing this emerging reality, the Pentagon recently warned that China has developed advanced electromagnetic spectrum monitoring technology, making it difficult for Marines to conceal their presence on the battlefield. From heat signatures to electromagnetic emissions from their gear, the warfighter risks revealing critical information that adversaries can detect and exploit.

With high-end weapon systems dominating the headlines, PM CSS is actively pursuing technology to protect individual Marines and small units. Along with its Joint clothing partners, the team is focused on the visible and non-visible portions of the electromagnetic spectrum to increase capability against emerging sensor threats, particularly in the thermal realm.

Although clothing has historically been seen as a source of comfort and protection from varying weather conditions and ordnance, developments in military technology from our adversaries have forced experts to reimagine the role of textiles on the modern battlefield, viewing them as personal protective equipment– much like body armor– that enhances the warfighter’s lethality and reduces detectability from peer and near-peer adversaries.

According to Ed Howell, Product Manager for Combat Service Support Equipment, “The FEDTEX conference provided an excellent opportunity to explore the state of the art in domestic textiles for Marine Corps tactical uniforms. It was particularly eye-opening to witness the mannequin, PyroMan, undergo a flame test while wearing clothing at the Thermal Protection Laboratory in the Wilson School of Textiles at NC State University. Flame resistance, along with signature management, is one of the key attributes we are seeking in the next generation of Marine Corps Combat Utility Uniforms.”

Similarly, team members from PM CSS’ Expeditionary Medical team were at SOMA to meet with American and international industry partners to explore the latest advancements in field medical technology.

Under Force Design’s strategic blueprint for modernization, collaboration with industry is pivotal for enhancing medical support and operational readiness in contested environments. These efforts aim to improve Marines’ survival while awaiting evacuation, significantly boosting their resilience and effectiveness in challenging situations.

EABO has fundamentally changed field medical operations,” said Navy Cmdr. Kellye Donovan, EMS Team Program Analyst-Pharmacist. “We have shifted from the GWOT’s ‘Golden Hour’ for patient movement to extended patient holding, providing 96-hour patient care in the field. We are looking for industry assistance to push care to a lower level, make medical capabilities more agile and maneuverable, and reduce logistical constraints in a distributed, contested environment.”

Yet, while creating a forum for collaboration with industry is crucial, connecting with students is equally essential to CSS’ mission as engaging the next generation of innovators ensures a continuous flow of fresh ideas and talent, driving the development of critical textile and medical capabilities for the Corps.

Jacqueline Sewell, a Textile Technologist at the Army Combat Capabilities Development Command and matrixed to the Clothing & Equipment Team under CSS, holds both undergraduate and graduate degrees from the Wilson College of Textiles, or WCOT.

“NC State’s programs have provided me with a foundational knowledge of textiles and an avenue to tangibly contribute to increasing our warfighter’s comfort, capabilities, and mission success through their DoD-issued gear,” she said. “Working for the DoD has allowed me to apply the knowledge gained through my education at WCOT to research, develop, test, and evaluate textiles with active-duty Marines stationed across the US (from Mountain Warfare Training Center to Kaneohe Bay) in leading to the acquisition and sustainment of items such as combat uniforms and extreme cold weather base layers.”

Ultimately, the capabilities being developed by CSS in collaboration with the Joint Force and industry partners are helping modernize and strengthening our military forces. Advanced textiles are enhancing protection and reducing detection risks, while emerging medical technologies are improving field treatment and increasing survival rates. These innovations help maintain operational readiness and effectiveness in contested environments, ensuring that our warfighters are equipped with the best possible tools to succeed on the modern battlefield.

By Johannes Schmidt, MCSC Office of Public Affairs and Communication | Marine Corps Systems Command

Next Generation Camouflage System Alpha Ghost Seeks Industry Licensing Partners

Wednesday, May 29th, 2024

Are you looking for a new, more effective and versatilecamouflage system to expand your tactical or hunting clothing brand?

Alpha Ghost Camo is a next generation system of interactive camouflage technology with optimal performance characteristics. Our patterns arescientifically designed to conceal in a wider range of distances and a broader spectrum of light conditions,resulting in the capability to conceal in both high and low light environments, simultaneously. All tactical and hunting camo patterns are fractal based and mimic nature at the elemental level.

All pattern variations for hunting, law enforcement and military can be formulated to match as broad or specific an environment as necessary in order to fitmarket or tactical needs. For more information, please visit our website at www.alphaghostcamo.com or contact: 

Jeff Laurell, President

Email: jlaurell@alphadynamicconcepts.com

Ph: 719-291-1013

Robert Reitz, Chief Operations Officer

Email: rreitz@alphadynamicconcepts.com

WTF Offering Solution Dyed, Coreless 550 Paracord

Friday, May 24th, 2024

WTF is excited to offer coreless, Berry & NIR compliant 550 paracord.  WTF’s paracord is made in the USA with solution dyed, INVISTA CORDURA® TRUELOCK™ yarn.  Solution dyed, as opposed to piece dyed, nylon yarn is inherently NIR compliant.  Excellent for zipper pulls, harness rigging, lacing, and more.  Because it is coreless, it’s more like a flat tubular webbing approx 2mm x 5mm as shown in the product pictures.

A coreless cord meters more consistently in automatic strip cutters and drastically reduces touch labor associated with gutting and heat sealing secondary ops.

Is it milspec?  Because PIA-C-5040 does not allow for solution dyed yarn, we can’t call this milspec.  This is otherwise made to as near milspec / PIA-C-5040 (superseding MIL-C-5040H) as possible.  If we didn’t use solution dyed yarn, it would be milspec.  In an ongoing effort for signature reduction, we chose solution dyed yarn for NIR compliance.

Not for life support or load bearing applications. wtfidea.com

OSI / Ocean State Innovations is Attending OPERATOR EXPO Ottawa, Ontario – Canada

Wednesday, May 22nd, 2024

OPEX is a 2-day event (May 29th & 30th) focused on supporting the operational requirements of Military, Law Enforcement and Corrections end-users in Canada. Looking forward to working with our existing customers and securing new business relationships.

We will have our entire products line available. If attending, contact: peter@osinnovate.com

Ocean State Innovations and Propex Furnishing Solutions Unveil CURV Tactical: A Game-Changer in Tactical Gear

Wednesday, May 15th, 2024

Ocean State Innovations (OSI) has teamed up with Propex Furnishing Solutions to introduce CURV® Tactical, a groundbreaking addition to the world of tactical gear.  Available in .5mm, .7mm, .9mm, and 1.4mm thicknesses, CURV® Tactical features a matte black finish and boasts superior lamination through Propex’s proprietary manufacturing process.

What sets CURV® Tactical apart is its exceptional versatility.  It can be sewn through, laser cut, and thermoformed, offering users unmatched customization options.  Despite its lightweight structure, CURV® Tactical is incredibly durable, making ideal for the rigors of military and law enforcement operations.

“This collaboration represents a fusion of advanced materials and manufacturing expertise” said Geoff Senko from OSI.  “CURV® Tactical delivers superior performance and versatility, empowering professionals to excel in their missions.”

Notably, CURV® Tactical is also remarkably cost-effective compared to industry standards, ensuring that agencies can equip their personnel with high-quality gear without exceeding budget constraints.

The partnership between OSI and Propex underscores a commitment to innovation and excellence.  As military and law enforcement agencies worldwide seek cutting-edge solutions, CURV® Tactical stands ready to meet -and exceed- their expectations, setting a new standard for tactical gear.

Contact:

Geoff Senko, SVP of Sales

OCEAN STATE INNOVATIONS

Web osinnovate.com  

Email curv@osinnovate.com

The World’s Leading Protection Brand, D3O, Partners with Market Leading Cellular Materials specialist, Zotefoams to Deliver Next Generation Ballistic Material

Friday, April 26th, 2024

London, 25th April 2024 – D3O, world leaders in impact protection solutions, has joined forces with Zotefoams plc, pioneers in cellular materials and lightweight crosslinked foams, to develop a revolutionary new line of ultra-lightweight shock absorbing protective solutions engineered to significantly reduce trauma and back face deformation from blunt impacts and ballistic threats.

This exclusive collaboration between the two companies will introduce a new ballistic material that will be distributed by D3O which can be integrated into body armour systems for defence and law enforcement organizations worldwide.

D3O’s commitment to saving lives is at the forefront of this partnership, aiming to revolutionize protective gear for those operating in high-risk environments. Leveraging the expertise of both companies in energy-absorbing foam development, this venture promises unparalleled protection for individuals facing the most dangerous conditions.

The newly developed D3O Ballistic foam – offered in a range of densities – combines D3O’s expertise in impact mitigation and insight into ballistic end-user needs with Zotefoams’ pioneering cellular materials technology, resulting in a product that sets a new standard in ballistic protection. With industry leading impact protection, along with excellent temperature performance and moisture resistance, D3O Ballistic sets a new standard in ballistic protection.  

“This partnership enables us to take another step forward in our ongoing vision to save lives through innovative protective solutions,” said Stuart Sawyer, CEO at D3O. “By combining our strengths with the unique capabilities of Zotefoams and their unique technologies, we are introducing a new era of ultra-lightweight, environment-stable ballistic protection that redefines industry standards.”

David Stirling, Group CEO, Zotefoams added, “We are delighted to announce our partnership with D3O, who will harness the exceptional performance benefits of Zotefoams’ high-performance material to revolutionise personal protection for those working in defence and law enforcement. This partnership perfectly aligns with our purpose of creating optimal material solutions for the benefit of society”.

The newly developed D3O Ballistic material grades will be available exclusively through D3O’s distribution channels and will be featured in the company’s latest generation of ballistic head and body armour solutions.

Tactical Tuesday: 37.5 Tech & Products

Tuesday, April 16th, 2024

You work hard and you need gear that can keep you going. At Vertx® we incorporate the best performance technology into our apparel. Our partnership with 37.5® Technology started over 10 years ago with our Integrity Shell Jacket and now encompasses a full line of shirts, pants, and accessories. In any condition, 37.5® fabrics are working with your natural microclimate to keep you performing at your peak, longer. By capturing your natural infrared energy, 37.5® Technology can evaporate moisture to keep you cool or reflect it back to you to keep you warm so, you can stay comfortable no matter the weather or activity.

Head over to our website now and explore our full apparel range featuring this cutting-edge technology!