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GA-ASI Completes Full-Scale Fatigue Test on MQ-9B

Tuesday, November 18th, 2025

MQ-9B’s Third Lifetime Test Completes the FSF Testing Process With a Total of 120,000 Hours

DUBAI AIRSHOW – 17 November 2025 – On October 31, 2025, General Atomics Aeronautical Systems, Inc. (GA-ASI) completed its “third lifetime” of full-scale fatigue (FSF) testing for the MQ-9B Remotely Piloted Aircraft (RPA). Completion of FSF testing for the third and final lifetime includes a total of 120,000 operating hours (40,000+ flight hours per aircraft life) for the RPA and is a key milestone in validating the design of the airframe. The testing verifies the airframe structural integrity in support of certification to the NATO STANAG 4671 standard.

The aim of the testing is to identify any potential structural deficiencies ahead of fleet usage and assist in developing inspection and maintenance schedules for the airframe. Test results will be used as documentation for certification and will form the basis for in-service inspections of structural components.

“The completion of our full-scale fatigue test validates years of GA-ASI design and analysis efforts,” said GA-ASI President David R. Alexander. “The first two lifetimes simulated the operation of the aircraft under normal conditions, and the third intentionally inflicted damage to the airframe’s critical components to demonstrate its ability to tolerate operational damage that could occur over the lifetime of the aircraft.”

Testing was conducted from December 13, 2022, through October 31, 2025, at Wichita State University’s National Institute for Aviation Research in Wichita, Kansas. The airframe tested was a production airframe purpose-built to support the test campaign.

MQ-9B is GA-ASI’s most advanced RPA and includes the SkyGuardian® and SeaGuardian® models as well as the new Protector RG Mk1 that is currently being delivered to the United Kingdom’s Royal Air Force (RAF). In addition to the RAF, GA-ASI has MQ-9B procurement contracts with Belgium, Canada, Japan, Taiwan, Poland, India, Denmark, and the U.S. Air Force in support of the Special Operations Command. MQ-9B has also been featured in various U.S. Navy exercises, including Northern EdgeIntegrated Battle ProblemRIMPAC, and Group Sail.

The Future of Autonomous Fighters Is Coming To Rome

Saturday, November 8th, 2025

GA-ASI Brings Uncrewed Fighter Fleet into Focus at International Fighter Conference 2025

SAN DIEGO – 03 November 2025 – General Atomics Aeronautical Systems, Inc. (GA-ASI), the world leader in uncrewed aircraft systems, is excited to participate in the upcoming 25th anniversary of the International Fighter Conference as the event’s only Four-Star Lead Partner, reflecting the company’s global commitment to the future of autonomous fighter jets.

GA-ASI’s growing production fleet of unmanned combat jets – including the MQ-20Avenger®, XQ-67A Off-Board Sensing Station, and YFQ-42A Collaborative Combat Aircraft – is defining the global future of autonomous and semi-autonomous combat jets, leading the way in autonomy development, manned-unmanned teaming, and affordable, rapid delivery at scale. The company’s vision for its Gambit Series of modular, scalable, uncrewed fighters paves the way for U.S. forces, allies and partners to quickly evolve global air forces for the future fight.

Publicly promising to build and fly a production-representative uncrewed jet fighter for the U.S. Air Force by summer 2025, GA-ASI launched its YFQ-42A CCA in August, pioneering a new era for fighter jets. Flight operations continue today across the growing fleet, cementing GA-ASI’s continued dominance in UAS development and delivery while meeting anticipated timelines and remaining true to its word.

“The YFQ-42A is a revolutionary aircraft, and the fleet is in production and in the air today,” said David R. Alexander, president of GA-ASI. “This isn’t a ‘wait and see’ moment. We’re flying. We’re delivering. And we’re advancing this future of combat aviation, the same way we have for more than three decades.”

Since 1992, GA-ASI has delivered more than 1,300 combat aircraft to U.S. forces and international partners, surpassing more than 9 million total flight hours in 2025. The company’s Predator®, Reaper®, Gray Eagle®, SkyGuardian®and SeaGuardian® aircraft continue to set the standard for medium-altitude, long-endurance UAS performance.

The company’s MQ-20 Avenger, an internally funded uncrewed combat jet that achieved first flight in 2009, continues to serve as a test bed for advanced autonomy integration and demonstration, incorporating and flying the latest cutting-edge software from U.S. government sources, leading industry suppliers and GA-ASI’s own autonomy software development teams, often at company expense.

For International Fighter Conference, Nov. 4-6 in Rome, GA-ASI plans to offer attendees a chance to see the future for themselves, with a full-scale model display of the YFQ-42A CCA co-located inside the show venue and other announcements. For more information on IFC 2025, visit www.defenceiq.com/events-internationalfighter.

US Soldier Plans and Executes Autonomous Black Hawk Missions Enabled by MATRIX Technology

Friday, October 31st, 2025

CAMP GRAYLING, Mich., Oct. 30, 2025 — For the first time, a U.S. soldier—not a trained aviator—planned and executed real-world missions in military exercises with Lockheed Martin Sikorsky’s [NYSE: LMT] Optionally Piloted (OPV) Black Hawk helicopter, powered by MATRIX™ technology.

In partnership with the Joint Personnel Recovery Agency and the Defense Advanced Research Projects Agency (DARPA), Sikorsky fielded the OPV Black Hawk aircraft at Northern Strike 25-2 in August to demonstrate, in an operational environment, how an autonomous Black Hawk can expand mission reach and reduce risk to soldiers.

A U.S. Army National Guard Sergeant First Class, trained in less than an hour became the first soldier to independently plan, command and execute OPV Black Hawk missions using the system’s handheld tablet. He directed the payload to a location 70 nautical miles away and commanded multiple precision airborne drops, marking the first time OPV Black Hawk operated fully under the control of an actual warfighter, instead of a trained test pilot or engineer.

That wasn’t the only first of the exercise.

At Northern Strike, OPV Black Hawk demonstrated three types of cargo delivery, including internal carry, external sling load and precision parachute drop, as well as a MEDEVAC exercise.

Firsts in Flight

Exercise 1: Parachute Drops and Logistics Recovery

From a Coast Guard boat on Lake Huron, a soldier planned and executed a Class 1 resupply mission from 70 nautical miles away. After the cargo was unloaded, he used the tablet interface to direct the OPV Black Hawk in racetrack patterns over the lake while soldiers onboard completed two precision parachute drops at different altitudes. It was the first time the OPV Black Hawk performed precision logistics and airborne drops entirely under soldier control.

Exercise 2: Water Buffalo External Sling Load

OPV Black Hawk completed its first-ever autonomous hookup of an external load while airborne. Using its hover stability capabilities, the aircraft held position while soldiers quickly and efficiently attached a 2,900-pound water tank without pilot intervention. The demonstration showed that a MATRIX-equipped aircraft can perform complex aerial resupply missions in the field.

Exercise 3: HIMARS External Sling Load and MEDEVAC Recovery

OPV Black Hawk completed six autonomous hovering hookups to transport HIMARS launch tubes to an alternate landing zone. A soldier then used OPV Black Hawk to conduct a simulated personnel recovery, including a tail-to-tail patient transfer to a piloted Black Hawk at an unimproved landing site. This was the first time an untrained soldier commanded an autonomous MEDEVAC recovery from inside the OPV Black Hawk aircraft.

“With lives on the line, Sikorsky’s MATRIX flight autonomy system can transform how military operators perform their missions,” said Rich Benton, vice president and general manager of Sikorsky, a Lockheed Martin company. “An optionally piloted Black Hawk aircraft can reduce pilot workload in a challenging environment or complete a resupply mission without humans on board. In contested logistics situations, a Black Hawk operating as a large drone offers commanders greater resilience and flexibility to get resources to the point of need.”

MATRIX technology, leveraged to support DARPA’s Aircrew Labor In-cockpit Automation System (ALIAS), gives operators control of advanced aviation, a capability once reserved for trained pilots, enabling resupply, personnel recovery and contested logistics missions in dangerous or low-visibility areas without putting human life at risk.

As a pressure-tested mission partner to the joint services, Sikorsky is committed to delivering dependable, future-ready solutions that expand warfighter capabilities and set the standard for autonomous aviation. This first-of-its-kind success at Northern Strike further proves how Sikorsky is innovating with intent on shaping the next generation of agile, adaptable aircraft systems.

GA-ASI Line of UAS Passes 9 Million Flight Hours

Wednesday, September 24th, 2025

SAN DIEGO – 21 September 2025 – Ongoing flight operations of the new YFQ-42A Collaborative Combat Aircraft helped General Atomics Aeronautical Systems, Inc., set a new company record this week, pushing past a total of 9 million flight hours.

GA-ASI has been tracking total flight hours across its fleet of unmanned aerial systems since the company’s inception 33 years ago. Its line of UAS includes iconic aircraft such as the Predator®, Reaper®, Gray Eagle®, Avenger®, and MQ-9B SkyGuardian®/SeaGuardian®

“What an amazing moment,” said GA-ASI President David R. Alexander. “Having spent so much time supporting the U.S. military and its allies around the world with our other aircraft, it seems fitting that flight testing our new unmanned fighter jet for the U.S. Air Force was what helped bring us past this milestone as we look ahead to a program that will change air dominance again.”

YFQ-42A’s ongoing flights are only part of GA-ASI’s unmanned operations. At any point in time, as many as 50 GA-ASI aircraft are in flight supporting global security for U.S. and allied users worldwide.

GA-ASI’s aircraft have been a mainstay for the United States, allies and partners since the first flight of what was then called the RQ-1 Predator on July 3, 1994. The U.S. Air Force changed the designation to MQ-1 Predator in 2002. Other aircraft, including the MQ-1C Gray Eagle, MQ-9A Reaper, and MQ-20 Avenger, followed as GA-ASI drove forward the capabilities and employment of uncrewed aircraft.

More recently, GA-ASI has begun deliveries of its new MQ-9B SkyGuardians and SeaGuardians. MQ-9B is the world’s most advanced Remotely Piloted Aircraft System, delivering exceptionally long endurance and range — with automatic takeoff and landing under pole-to-pole satellite-only control — and will be able to operate in unsegregated airspace using the GA-ASI-developed Detect and Avoid system.

GA-ASI has made deliveries to the U.K.’s Royal Air Force (Protector) and the Belgian Air Force, and are fulfilling orders from Canada, Denmark, Poland, Japan, Taiwan, India, and the U.S. Air Force in support of the Special Operations Command. MQ-9B has also supported various U.S. Navy exercises, including Northern Edge, Integrated Battle Problem, and Group Sail.

Meanwhile the company has been supporting the development of new aircraft and concepts of operation for the future of airpower. GA-ASI built and flies the XQ-67A Off Board Sensing Station – its second uncrewed combat jet – for the U.S. Air Force Research Lab. Just last month, GA-ASI announced the start of flight testing for its third, the new YFQ-42A Collaborative Combat Aircraft. The new unmanned fighter jet has been designed and developed by GA-ASI and is built for rapid production, in large quantities, at an affordable price.

US Army Retires Two Most Distinguished Aerial Intelligence Platforms

Saturday, September 20th, 2025

CAMP HUMPHREYS, Korea — The 501st Military Intelligence Brigade-Theater (MIB-T) observed the closure of the U.S. Army’s two most distinguished aerial intelligence, surveillance and reconnaissance (ISR) legacies, GUARDRAIL and Airborne Reconnaissance Low (ARL) during events, July 30-31, 2025.

In an event designated Operation PACIFIC SUNSET, the 501st MIB-T hosted a commemorative ceremony at the Desidario Army Airfield that featured a final flight of the aerial platforms, exhibition flights, and a runway display of aircraft. Soldiers of the Republic of Korea concluded the ceremony with a dedication honoring the contributions of the 3rd Military Intelligence (MI) Battalion, ARL, and GUARDRAIL Common Sensor (GRCS).

Since 1975, GUARDRAIL has provided indications and warnings to United States Forces Korea. Throughout its operational history, GUARDRAIL monitored the Demilitarized Zone (DMZ) through a series of diplomatic crises on the peninsula. In 1988, under the 3rd MI Battalion, the first version of GRCS entered service, ensuring foreknowledge of any aggressive actions across the DMZ for many years to come.

“[GUARDRAIL] is our longest serving U.S. Army ISR asset in the [Korean Theater of Operations], and our only true [program of record] aircraft,” said Lt. Col. Derrick J. Zantt, commander of the 3rd MI Battalion.

At the program’s high point, GUARDRAIL aircraft and ground stations became standard, serving in six aerial MI battalions. Each iteration, at its debut, was on the cutting edge of technology.

By the 1990s, the U.S. Army Intelligence and Security Command (INSCOM) had gained considerable experience in the development and fielding of special electronic mission aircraft. ARL emerged out of a shift in national priorities toward counterdrug smuggling, primarily out of the Andean Ridge region of South America. Originally a quick reaction capability, ARL was developed to satisfy low intensity multi-intelligence requirements in U.S. Southern Command and quickly proved its worth.

When the Army decided to retire the OV-1D Mohawks, the service looked to DoD and Congress for a solution.

“JSTARS couldn’t do it. The Air Force U-2 couldn’t do it. Even satellites couldn’t do it,” said Dr. Thomas Hauser, U.S. Army Intelligence and Security (INSCOM) historian and author of the INSCOM aviation book series. “INSCOM came through at the last minute with a solution: the versatile ARL. Their ever-watchful eyes stayed open all these years. It was always on the flightline or in the air, ready to serve the Army.”

During five decades of service, GUARDRAIL and ARL flew over 120,000 hours of support, over 30,000 sorties, and were flown by more than 800 military pilots through the 3rd MI Battalion over the life of the systems.

The final flights of these aerial intelligence platforms come as the Army transitions to more modern and lethal assets.

“Through the end of [its] life, the aircraft continued [its] operational collection mission until the last day and were able to effect a seamless handoff to the ATHENA program, which is serving as our bridge,” said Col. Brian Tinklepaugh, 501st MI Brigade-Theater commander.

The Army Theater-level High-altitude Expeditionary Next Airborne (ATHENA) platform combines multiple intelligence disciplines into a singular platform, enabling the Army to have a multi-intelligence approach to targets where the Army can use geospatial intelligence, signals intelligence, and electronic intelligence to look at a single target and better define that target for operational commanders.

“These bridge aircraft will continue to inform HADES programmatic requirements, facilitate early implementation of new training concepts and fielding strategies, and ultimately ensure “No Cold Starts” for the HADES program,” said Jordan Rubin, chief, INSCOM G3 ISR Operations.

The Army’s shift to the High Accuracy Detection and Exploitation System (HADES) marks a pivotal step in the future of aerial intelligence. HADES is a crewed aerial multi-intelligence collection system optimized for active campaigning in areas where range, speed, and data convergence are critical to rapidly gain and maintain situational understanding, freedom of maneuver, overmatch, and decision advantage in multi-domain operations. The system will employ on-board data processing using artificial intelligence and machine learning and will provide sensor-to-shooter links to shorten the kill chain to operate at the tempo and volume of high-intensity conflict.

HADES replaces legacy platforms such as GUARDRAIL and ARL and gives commanders the ability to see deeper, decide faster, and strike more effectively across multiple domains. As large-scale combat operations grow more complex, HADES and other strategic aerial assets will be central to ensuring U.S. forces maintain overmatch and decision advantage on the battlefield.

“As we move forward to the Army’s aerial future with HADES, I’m incredibly proud of not just the [legacy] aircraft, but the men and women who have flown the aircraft, maintained the aircraft, and who have provided that intelligence watch over more than five decades,” said Tinklepaugh.

By Erin Rohn

GA-ASI and AeroVironment Complete First-Ever Air Launch of Switchblade 600 From MQ-9A UAS

Friday, September 12th, 2025

Release of Smaller Loitering Munition Further Validates Large UAS as Motherships

SAN DIEGO, September 10, 2025 (Newswire.com) – General Atomics Aeronautical Systems, Inc. (GA-ASI) and AeroVironment (“AV”) (NASDAQ:AVAV) collaborated on the air launch of a Switchblade 600 loitering munition (LM) from a GA-ASI Block 5 MQ-9A unmanned aircraft system (UAS). The flight testing took place from July 22-24 at the U.S. Army Yuma Proving Grounds Test Range. It marked the first time a Switchblade 600 has ever been launched from an unmanned aircraft.

“This cooperative effort showcased how combining different unmanned technologies could really provide value and effects to the warfighter,” said GA-ASI President David R. Alexander. “By using MQ-9A to carry the Switchblade, the MQ-9A is able to stand off farther from enemy weapons systems and increase the range of the SB600, which will provide greater access and options in contested airspace.”

After successfully integrating the SB600 with the MQ-9A, the team released two LMs: one with an inert warhead and the other with a high-explosive round. After launch, the team transferred control of the Switchblade from a user in the MQ-9A’s ground control station to a user on the ground nearer the operational area.

The test further validated GA-ASI’s ability to integrate and operate a variety of airborne launched effects on the battlefield – including both those built by GA-ASI and by partners such as AV – and how their use in conflict provides risk-tolerant options to commanders in contested operations.

The Gentex Mask Light Microphone

Monday, September 8th, 2025

Hands-Free Illumination and Clear Communication Built for Mission Success.

In demanding cockpit environments, aircrew can’t afford to compromise on visibility or communication. That’s why Gentex created Mask Light Microphones, fully integrated solutions that combine Night Vision Imaging Systems (NVIS)-compatible cockpit lighting with high-performance communications in single, streamlined units. Available in both Dynamic and Amplified versions, these systems give aircrew the tools they need to operate effectively in low-light conditions while maintaining clear and effective comms.

The Mask Light Advantage

By integrating a high-intensity white LED directly into the external microphone subassembly and an activation switch into the internal microphone subassembly, the Mask Light delivers reliable, hands-free, supplemental cockpit lighting for map reading, equipment checks, and other tasks without disrupting night vision or compromising safety. The fully integrated design eliminates the need for separate light mounts, reduces snag hazards, and keeps essential functions right where you need them.

Dynamic and Amplified Options for Every Platform

Mask Light Dynamic Mic (MLDM) – Powered by long-lasting CR2 batteries, this version integrates seamlessly into Gentex oxygen masks that do not draw from aircraft-supplied power, such as the MBU-20/P, MBU-20A/P, andsome HA/LPs. With a four-level brightness adjustment and rugged, Safe-to-Fly construction, the MLDM is built for maximum reliability in both fixed wing and rotary wing operations.

Mask Light Amplified Mic (MLAM) – Designed for platforms like the F-35 and F/A-18—and fully approved for use by the Department of the Air Force and Department of the Navy in all variants of the F-35—this aircraft-powered version integrates into Gentex F-35, MBU-23/P, and someHA/LP oxygen masks. With adjustable brightness, NVIS compatibility, and no batteries required, the MLAM offers continuous mission-ready performance.

Mission-Driven Design

Both models are tested to withstand windblast and ejection seat forces exceeding 600 KEAS, ensuring they remain secure in the most extreme conditions. Built to MIL-STD requirements, protected against environmental threats, and optimized for ease of installation, the Mask Light Microphones deliver an unmatched level of safety, performance, and integration.

For decades, Gentex has equipped the world’s elite aircrew with innovations that enhance mission effectiveness and protect those who serve. The Mask Light Microphones carry that legacy forward, ensuring aircrew have the illumination, clarity, and confidence to succeed in every mission.

Click the following links to learn more

Mask Light Dynamic Mic

Mask Light Amplified Mic

Gentex SideKick ARC Mini Rails for the HGU-56/P

Wednesday, September 3rd, 2025

Inspired by the Ops-Core Accessory Rail Connector for ballistic ground helmets, the SideKick ARC Mini Rail for rotary wing helmets offer a low-profile attachment point for additional technology, mounting them closer to the helmet, with a lower center of gravity. Additionally, accessories will breakaway at 8 ft/lbs in the event of a crash or snag.

Designed and tested with extensive user input, SideKick ARC Rails are designed to expand the capabilities of your HGU-56/P headborne solution by offering additional low-profile space to attach items like lights.

Mounting them in closer proximity to the center of gravity of the helmet lowers wearer fatigue during extended operations.

Additionally, SideKick ARC Rails are designed to be compatible with the HGU-56/P ABH & RWH style helmets.

Visit shop.gentexcorp.com/sidekick-arc-mini-rail to learn more.