Atrius Development Group

Archive for the ‘Helmets’ Category

Galvion Celebrates Significant Head System Sales with Over 1.25 Million Helmets Ordered by NATO and Allied Customers

Friday, August 29th, 2025

Galvion, a world leader in the design and manufacture of innovative head systems, power and data management solutions, and integrated soldier systems, is celebrating the success of its Batlskin® head systems across NATO and allied nations with over 1.25 million helmets having been ordered in the last 10 years. Within that number, to date, over 150,000 Caiman® helmets have been shipped under the long-term NATO framework contract, establishing its flagship Caiman® helmet as the head system of choice for key European NATO members, and reinforcing Galvion’s position as a trusted partner in the delivery of modern, scalable protective headgear. This announcement comes in advance MSPO taking place in Poland, 2-5 September (booth 1-D02) and DSEI taking place in London, 9-12 September (booth N2-420).

This achievement reflects ongoing global demand for Galvion’s integrated helmet systems and adds to a series of contract successes. Notable recent awards include the U.S. Marine Corps IntegratedHelmet System (IHS) contract, built on Galvion’s Hellbender™ platform, follow-on orders for the Caiman helmet under Canada’s DICE program, and a federal agency contract for the Hellbender FE variant. As part of Galvion’s long-term NATO Support and Procurement Agency (NSPA) framework agreement, over 150,000 Caiman helmets have been shipped to Norway, Sweden, Finland, and Poland. Galvion continues to fulfill orders under this framework, with additional orders anticipated before the end of the year. The company also supports ongoing programs for military and security forces in the United Kingdom, Denmark, the Netherlands, Germany, and multiple Middle Eastern countries, among others. Orders from new, currently undisclosed customers are also underway.

To support both immediate delivery and long-term sustainment, Galvion’s European production hub in Gda?sk, Poland has been fully operational since April 2025. The facility serves as a key node in Galvion’s regional strategy, delivering new head systems and supporting ongoing servicing, upgrades, and lifecycle sustainment for fielded equipment across the region. North American production remains centered at Galvion’s Vermont manufacturing facility, ensuring continued responsiveness to domestic program requirements.

All of Galvion’s head systems are engineered for seamless integration with modern mission equipment, including night vision devices, communications headsets, and wearable power and data solutions. Earlier this year, Galvion introduced Cortex™, a new category of modular, helmet-mounted computing and data networking systems that will offer advanced capability upgrades for both the Caiman and Hellbender platforms. The launch of Cortex reflects Galvion’s commitment to delivering future-ready technologies that evolve alongside user needs and operational environments.

Todd Stirtzinger, CEO at Galvion said: “This milestone reflects the depth of trust that global defence and security customers have placed in our Batlskin head systems and our team. With over 1.25 million helmets ordered in the past decade alone, significant recent wins and continuing key programs, we are incredibly excited about the future. Our success is a testament to focused design approach, disciplined execution, and collaborative relationships. It reinforces Galvion’s position as a leader in head systems and speaks to the reliability, agility, and future-forward vision we bring to every program.” He added: “With regional production now in place and our platforms evolving through technologies like Cortex, we’re well positioned to continue delivering advanced, scalable solutions that meet both today’s operational demands and tomorrow’s modernization goals.”

Beez Combat Systems – Predator Ghillie SPECTRALFLAGE Helmet Cover and Veil

Monday, August 25th, 2025

The Predator Ghillie SPECTRALFLAGE Helmet Cover and Veil reduces the VIS (physical visual), UV, NIR and thermal signature (6µm ~ 15µm, high end of MWIR, LWIR, FIR) of the individual to help avoid being observed and/or targeted by ground-based detection, sUAS and UAS Near-Peer threats.

Available in ATACS U|CON, ATACS IX, ATACS AU, and ATACS Ghost.

www.beezcombatsystems.com/collections/predator-ghillie™/products/predator-ghillie-spectralflage-veil

Adept Armor Revives a Proven Legacy with the Launch of the NovaSteel Helmet Tail

Wednesday, August 20th, 2025

New modular helmet accessory delivers customizable ballistic protection for the back of the head and neck, inspired by centuries of armor innovation and ideal for today’s riot control scenarios.

Denison, TX. (August 2025) – Adept Armor, pioneers in next-gen protective solutions, has announced the launch of its newest innovation: the NovaSteel Helmet Tail. This innovative, modular, and articulating ballistic attachment is engineered to provide scalable protection to one of the most critically exposed areas on the modern battlefield: the rear head, neck, and cervical regions.

Though distinctly modern in construction and performance, the Helmet Tail draws inspiration from centuries-old battlefield armor. Cultures across Europe, Asia, and the Middle East independently arrived at similar forms: segmented, articulated “tails” affixed to helmets to protect the vulnerable nape and upper neck. These were famously seen in the 16th and 17th-century European designs like the zischagge and lobster tail pot, worn by soldiers in the final era of traditional full-armor warfare.

“We’re not introducing a new concept; we’re reintroducing a historically effective one,” said Jake Ganor, CEO of Adept Armor. “The segmented tail has appeared again and again throughout armor history because it works. We’ve modernized the concept using today’s materials and threat data to make it relevant again for contemporary conflicts.”

This proven design principle is reimagined for modern warfare in the form of a modular armor system. The NovaSteel Helmet Tail consists of three interlocking ballistic segments, each of which articulates independently to maintain full coverage while allowing unrestricted movement. Operators can configure the Tail by attaching one, two, or all three panels, depending on mission requirements, terrain, and comfort or weight requirements. It mounts rapidly and securely to standard retention points on both high-cut NovaSteel helmets and ACH-style platforms; no additional hardware or helmet modifications are required.

The motivation for the Helmet Tail is grounded in combat data. While modern combat helmets offer excellent frontal coverage, the rear head and neck remain disproportionately vulnerable, especially in today’s threat environment, where fragmentation from explosives is the dominant cause of battlefield injury. Studies from recent U.S. Military operations in Iraq and Afghanistan indicate that up to 39 percent of all combat-related trauma involves the head and neck, with a growing percentage of wounds occurring at the rear, where explosive fragments often bypass existing armor systems.

The NovaSteel Helmet Tail directly addresses this gap. Rated to stop 124-grain 9mm FMJ rounds at velocities exceeding 1400 fps (V0), it delivers ballistic performance that meets or exceeds ACH Gen II and VPAM-3 criteria, even in high-temperature conditions above 168°F. Backface deformation is minimized, edge-impact resilience is exceptional, and the rigid structure avoids the sagging, folding, and slipping common to traditional fabric-based neck protectors. It also serves as a natural counterweight to front-mounted devices, improving helmet balance.

Designed for tactical and law enforcement professionals alike, the Helmet Tail has particular application in riot control settings, where officers are frequently exposed to blunt-force trauma, thrown projectiles, and melee threats from above and behind. Historical precedents show that the lobster-tail nape armor was favored in exactly these types of engagements. Similarly, the NovaSteel Helmet Tail provides riot officers with deflective, rigid protection that effectively absorbs and deflects impacts against bricks, bottles, batons, and improvised weapons, all while maintaining full mobility, visibility, and compatibility with communication systems, eyewear, and other helmet-mounted gear.

The NovaSteel Helmet Tail is available now for $198 through Adept Armor and authorized dealers. It is a meaningful, evidence-based restoration of a historically effective armor concept, realized with the precision of modern engineering and validated by the evolving needs of contemporary combat and law enforcement environments.

For more information on Adept Armor, visit its website or follow along on Instagram, Facebook, or YouTube.

A Short History of the HGU-56/P Rotary Wing Helmet

Wednesday, August 20th, 2025

I first began to see the HGU-56/P rotary wing helmet on Task Force 160 crews in the mid- 90s as it began to replace the Vietnam-era SPH-4 series of flight helmets.

Developed by Gentex and the US Army to support the US Army Air Soldier Program, it offers reduced weight and bulk while maintaining impact protection during extend missions. In fact, over the years, impact protection has only improved thanks to the Energy Attenuating Liner. Coincidentally, the EAL also moves the head slightly forward in the helmet resulting in a 3° field of view increase. Such improvements have also decreased the weight by 50 g from the early helmets.

The helmet includes dual visors with dark outer and clear inner lenses. Recently, Gentex has adopted the ARC rails developed for their ground helmets to the HGU-56/P. Additionally, a new comfort suspension system is on the horizon which will keep this venerable helmet relevant for years to come.  

Seen above is the optional mandible which is quite popular with aircrew who must mean out of the aircraft in flight.

To learn more, visit shop.gentexcorp.com/gentex-hgu-56-p-rotary-wing-helmet-system.

Galvion Wins US Marine Corps Integrated Helmet System contract

Tuesday, August 12th, 2025

Galvion, a world leader in the design and manufacture of innovative head systems, power and data management solutions, and integrated soldier systems, has been awarded the United States Marine Corps (USMC) Integrated Helmet System (IHS) contract. The five-year indefinite-delivery/indefinite-quantity (IDIQ) contract from the Marine Corps Systems Command (MCSC) has a maximum value of $131,396,296. Galvion’s customized Integrated Helmet System was developed over multiple years under the scope of an Other Transaction Agreement (OTA) with Marine Corps Systems Command (MCSC) to meet the unique operational requirements of the U.S. Marine Corps.

The Galvion IHS Solution is a functionally robust, USMC-mission-focused system that is optimized to meet all USMC technical requirements. The no-through hole, hi-cut helmet is a proprietary geometry (introduced commercially as the Hellbender™ platform earlier this year) that combines an ECH front shape for ease-of-integration with existing accessories and a ridged-back design that provides structural stability. It features the latest version of Galvion’s best-in-class Apex™ lining system, which includes improvements incorporated as a direct result of Marine feedback, resulting in a better-fitting, balanced and more stable helmet platform for SBNVG and ECOTI mounting.

Galvion’s E.D.G™ power management system integrates easily, offering scalable operational capability for Marines. The helmet was designed to support single-size components (NVG shroud, rails, harness, accessory straps) for ease of maintenance and supply logistics, with a clear upgrade and support path through its service life.

Galvion designed, built and tested prototypes demonstrating technical capabilities and integration with current USMC equipment including communication devices and visual augmentation systems, and delivered over 1000 systems across two configurations to meet the Marine Corps trial and evaluation requirements:

  • ‘Block 0’ Baseline System: helmet featuring NVD shroud with stabilization bumpers, IHS rails with NVG clips and O2 attachments, NVG bungees, External Loop Pattern, Battery Retention Straps, the latest APEX™ liner system, and a customized helmet cover with cable management.
  • ‘Block 1’ Integrated System: built off Block 0, with the addition of the E.D.G scalable power pack, single and dual cables to power SBNVG & SBNVG with ECOTI, Integrated Strobe, Task Light and optional HED.

Todd Stirtzinger, CEO at Galvion said: “This is an incredibly proud moment for the entire Galvion team. This program has been a uniting force across our organization and has driven us to innovate, integrate and collaborate faster and better as a team. From the research and development done in our Warfighter Lab to design a more stable system, to the helmets produced in our Vermont facility, to the E.D.G power and data component coming out of our New Hampshire headquarters – this has been a true team effort.” He added: “The United States Marine Corps are some of the world’s most demanding users, and our solution offers them a fully integrated helmet system that has been designed specifically to evolve with technology to support the Marines advanced mission needs. The development process for this system highlights the Marine Corps Systems Command’s commitment to working with industry to find the absolute best solution for Marines. We had such a high level of engagement with users throughout this process – through the multiple Limited User Evaluations and Ballistic Testing events organized by the MCSC and the dozen additional Galvion internal sessions that they supported. We incorporated feedback after every evaluation stage to ultimately deliver a system that has been designed by Marines, for Marines. We look forward to continuing this collaborative process as we outfit Marines with our helmets and support their evolving needs for years to come.”

USMC Selects Galvion for Integrated Helmet System

Friday, August 8th, 2025

This was just announced by the Department of Defense. More details soon.

Galvion Technologies LLC, Portsmouth, New Hampshire, was awarded a $131,396,295 firm-fixed-price indefinite-delivery/indefinite-quantity contract for the Integrated Helmet System. This contract provides for the procurement of Integrated Helmet System with associated components and accessories. The ordering period will be a maximum of five years and is expected to be completed in August 2030. Work will be performed in Portsmouth, New Hampshire. No funds will be obligated at time of award. Funds will be obligated on individual task/delivery orders as they are issued. The requirement was procured under the authority of 10 U.S. Code 4022(f) as a follow-on agreement to the prototype agreement (M67854-20-9-1001). Marine Corps Systems Command, Quantico, Virginia, is the contracting activity (M67854-25-D-5300).

Gentex Presents: PURSUIT – The Next Generation Fixed Wing Helmet

Wednesday, August 6th, 2025

The Gentex PURSUIT Next Generation Fixed Wing Helmet provides tactical advantage for aircrew.

The helmet fits over 99% of the anthropometric range with 4 helmet sizes and 3 module sizes for extreme comfort and stability. Additionally, the Optimized Center of Gravity offers increased stability with each configuration to significantly reduce neck injury potential, ensuring optimal comfort and safety during extended use.

This adaptable helmet reduces maintainer touch-time and eliminates the need for aircrew to have multiple helmets due to its configurable design.

PURSUIT’s modular design can now be enhanced with four best-in-class Head Mounted Displays:

• PURSUIT Slick
• Thales Scorpion
• Collins Elbit Vision Systems JHMCS
• Collins Elbit Vision Systems Zero-G HMDS+

The future of headborne protection is here.

Learn More About PURSUIT: Gentex Corporation | Pursuit Next Generation Fixed Wing Helmet

LIFT Airborne Technologies Makes History with AV2 Vendetta – First Fixed-Wing Helmet to Pass USAF’s 600 KEAS Ejection Sled Test

Friday, August 1st, 2025

Six-year development journey leads to a new benchmark in military aviation safety and performance.

LIFT Airborne Technologies is proud to announce a historic breakthrough in aviation head protection with the AV2 Vendetta, the first fixed-wing flight helmet in history to pass the U.S. Air Force’s 600 KEAS ejection sled test — one of the most extreme and demanding milestones in military aviation. The AV2 also successfully completed over 50 additional MIL-STD tests, establishing a new standard for fixed-wing helmet systems. The AV2 Vendetta is the result of a six-year collaboration between LIFT Airborne and the U.S. Air Force through the AFWERX innovation program. Designed from the ground up to meet the needs of modern aircrews, AV2 reimagines the fixed-wing helmet from shell to optics – delivering unmatched safety, comfort, and mission adaptability. “We didn’t set out to make history,” said a LIFT Airborne spokesperson. “We set out to build a helmet worthy of the mission — and the people who wear it.”

AV2 Vendetta: Key Performance Highlights

+ 600 KEAS ejection sled certified — an industry first

+ 21% weight reduction over legacy systems

+ 22% improvement in center-of-gravity, reducing pilot fatigue

+ 2.6° increase in field of view for enhanced situational awareness

Constructed with 12K aerospace-grade carbon fiber, Koroyd®/EPS hybrid impact liner, and a MIL-STD-43511 magnetic visor system

Driven by a shared passion for flight and deep respect for those who serve, LIFT’s team of engineers, aviators, and test pilots embraced every challenge – from concept failures to design overhauls – with the belief that aircrews deserve the best protective gear possible.

The AV2 Vendetta represents more than a helmet. It is the foundation of a new generation of fixed-wing aviation equipment built for today’s flight environments and tomorrow’s missions.