Archive for the ‘Helmets’ Category

A New Approach to Protective Communications for the IHPS Helmet

Thursday, October 7th, 2021

Avon Protection Ceradyne in conjunction with 3M™ PELTOR™ are pleased to offer a new integrated headset adapter solution for use with the U.S. DOD Integrated Head Protection System (IHPS). 

The Avon Protection Ceradyne IHPS headset adapters allow for select 3M™ PELTOR™ ComTac™ headsets to be seamlessly mounted to the rails of the IHPS helmet. This new solution integrates exceptional ballistic performance with hearing protection and communications, while providing improved comfort for the user.

Commenting on the development, Vasilios Brachos, VP Development and Technology, at Avon Protection Ceradyne said: “Integration with other soldier systems is always front of mind when we design and engineer new products for our customers. This new accessory for the IHPS is an example of our commitment to providing users with the most comfortable and flexible integration solutions.”

Designed for the Army to improve operational flexibility, Avon Protection Ceradyne’s rail mounted headset adapters offer advanced ergonomics and comfort when connected to a compatible 3M PELTOR headset. This new solution provides the user with the ability to adjust their headset position without removing their protective helmet or compromising the radio transmission monitoring during a mission.

Brian Myers, Global Business VP at 3M, commented: “We are excited to work with Avon Protection Ceradyne to deliver an innovative integrated personal protection solution and provide our soldiers with a tactical communication and hearing protection system that is comfortable and built to last. 

Kent Moeller, President, at Avon Protection Ceradyne, continues: “At Avon Protection Ceradyne we are committed to equipping the modern warfighter with the most advanced personal protection.  We continuously work alongside industry partners and our customers to ensure we design, develop and deliver world leading product solutions.”

The IHPS headset adapters will be on display at AUSA 2021, October 11-13, 2021 at Avon Protection Ceradyne Booth #619 and 3M PELTOR Booth #7048.  For more information email Avon Protection Ceradyne: [email protected] or 3M PELTOR: [email protected] .

New TBI Research Supports Revised Test Standard for Military Combat Helmets

Thursday, September 30th, 2021

Team Wendy Engineers Among Research Team Published in Military Medicine

CLEVELAND, OH (Sept. 30, 2021) – Engineers from Cleveland-based Team Wendy®, a leading global provider of exceptional head protection systems, led experiments for a study published earlier this month in Military Medicine that indicates a need to revise combat helmet specifications.

The paper, titled “Head Impact Modeling to Support a Rotational Combat Helmet Drop Test,” provides a scientific basis for combat helmet test requirements to include rotational impact tests in order to account for cellular injury thresholds. The additional data would improve the test’s conception of traumatic brain injury (TBI) caused by severe head impacts.

Currently, military combat helmets are evaluated by linear acceleration thresholds, which originated from skull fracture prediction. The study examined predicted brain cell damage in both linear and rotational impact scenarios to assess how much brain tissue stretches, and how quickly, upon collision.

“Real life impacts are rarely limited to translational motion, where the head decelerates in a straight line,” said Ron Szalkowski, one of the paper’s authors and Team Wendy’s director of product development and research collaboration. “Continuing to evaluate linear impact is important, but without also analyzing how the helmet and head respond to rotations, we could be missing a key piece of the puzzle in our ability to accurately predict TBI.”

In its exploration of cellular injury levels, the team found that linear tests do not fully convey the tissue stresses and strains indicated in rotational tests. Using a detailed human head model from Sandia National Laboratories, they discovered over four times the brain strains resulting from a modified rotational test versus the strains produced in the standard linear test.

The findings were published in the military medical journal with credit to researchers from Team Wendy, Sandia National Laboratories, Robert Morris University, Brown University and University of Wisconsin-Madison. Team Wendy Mechanical Engineer Sushant Malave is bylined alongside Szalkowski.

The study was part of phase one of the PANTHER program, a research partnership funded by the Office of Naval Research (ONR) with the goal of quantifying cellular injury levels for TBI.

“This paper reflects a stepping stone for further understanding the relationship between brain strains and head protection,” Szalkowski said. “Eventually we want to develop equipment that better protects the brain in parallel with understanding actual brain cell damage baselines.”

He noted that there is currently no firm cellular injury threshold established for TBI cause or prediction.

The PANTHER program continues to investigate what brain cells can withstand and further refine testing models to improve protection standards. ONR has approved continued funding for PANTHER through 2024.

DSEi 21 – Ulbrichts Rifle Series Helmets

Wednesday, September 15th, 2021

Austria’s Ulbrichts has introduced a new helmet in their Rifle series which can defeat 7.62 x 39 steel core rounds.

This helmet is rated VPAM-6 HVN2009. It is available with night vision shroud and rails as seen here are can be had stripped down. The dial at the rear is to adjust the helmet for a proper fit (48-62). Not only does the helmet stop the projectile but their liner is instrumental in dealing with the kinetic energy of the 7.62 x 39 threat reducing it from 2000 joules to far below 25 joules, preventing lethal brain trauma.

DSEi 21 – Gentex RF1 Helmet

Tuesday, September 14th, 2021

Gentex is exhibiting their newly launched RF1 Helmet, capable of defeating .30 threats.

Specifically, the RF1 Ops-Core FAST helmet system, protects against 7.62X39 mild steel core rounds, the most prevelant threat on the battlefield.

It weighs an average of 3.5 lbs (1592 grams) making it the lightest weight 7.62x39mm ballistic protection helmet system on the market.

“Gentex and the Ops-Core brand are synonymous with innovation and the FAST RF1 is the latest breakthrough that will provide today’s warfighter with an unprecedented level of protection,” said Des Walsh, vice president of advanced research and development for Gentex Corporation. “We’re proud to field the most ballistically protective helmet shell ever qualified for production by Gentex.”

SKYDEX and ArmorSource Partner on Helmet Technology Innovation to Protect Military and Law Enforcement Communities 

Wednesday, September 8th, 2021

ArmorSource to offer new SKYDEX Iso-Fit Helmet Protection System to Military Troops and Law Enforcement as latest innovation to improve operational effectiveness

DENVER, COLO. (Sept. 8, 2021) – SKYDEX, a global leader in advanced impact mitigation and energy absorption solutions, today announced that the company has partnered with ArmorSource to enhance the company’s combat helmets with state-of-the-art technology and a new generation of protection with the SKYDEX IsoFit Helmet Protection System. 

A strategic move that will revolutionize the tactical helmet industry, SKYDEX and ArmorSource will combine forces to bring their best-in-class solutions and technologies together to create a helmet that features a custom fit liner and unbeatable protection for military and law enforcement communities. As a leading manufacturer of tactical helmets, ArmorSource is well equipped to leverage the new SKYDEX IsoFit system and lead the next generation of helmet protection. 

“SKYDEX is proud to partner with a like-minded company that shares a similar standard of excellence and purpose to create solutions that protect people,” said Alvaro Vaselli, President and CEO of SKYDEX. “Between the recent advancements that ArmorSource has made with its helmet shell technology and our innovations in designing an unrivaled fit and impact protection, our solutions will help reshape the future of helmet protection on a global scale.” 

The SKYDEX IsoFit Helmet Protection System features superior impact protection with an industry-leading energy-absorption pad system that can be easily integrated into any tactical helmet. With a patented micro-adjustment system, the IsoFit liner provides a customized fit and unmatched helmet stability to minimize distractions while users are in action. An added benefit includes open-airflow, designed to keep heads cool and dry in hot environments, combined with superior protection and fit. All of these elements offer users a safer and more comfortable experience, improving operational effectiveness.  

“As a leading manufacturer of helmets, our mission is rooted in improving the survivability of military troops and law enforcement officers and ensuring our products represent the latest innovations for protection,” said Brad Grunden, President at ArmorSource. “By teaming up with the design experts at SKYDEX, we’re confident that this unique collaboration will elevate our company’s ability to leverage the most advance technology for military and law enforcement organizations and help grow the business substantially.” 

To learn more about the new SKYDEX IsoFit Helmet Protection System available fall 2021, please visit

US Army Awards Two Companies to vie for Next Generation Integrated Head Protection Systems

Wednesday, September 8th, 2021

The Department of Defense announced the following award for Next Generation Integrated Head Protection Systems.

“Avon Protection Ceradyne LLC, Irvine, California (W91CRB-21-D-0022); and Gentex Corp., Simpson, Pennsylvania (W91CRB-21-D-0023), will compete for each order of the $87,619,643 firm-fixed-price contract for the procurement of Next Generation Integrated Head Protection Systems. Bids were solicited via the internet with two received. Work locations and funding will be determined with each order, with an estimated completion date of Sept. 6, 2023. U.S. Army Contracting Command, Aberdeen Proving Ground, Maryland, is the contracting activity.”

In June, the Army published an intent to sole source this contract to Avon and Gentex.

NG IHPS is described as:

Sneak Peek – Emissary Development NANO ARC Rail Carrier

Friday, August 27th, 2021

This NANO Carrier variant for the ARC Rail was a special request that they decided to bring to everyone. It can be rotated 90° giving you four position options that the MultiTasker NANO is accessible from.

It can be mounted to the Helmet ARC rails found on Ops-Core, Crye Precision and many other ballistic/bump helmets.

Right now they have three NANO Carrier variants in development:

MLOK, Picatinny and ARC Rail.

All three versions are coming along well and they hope to launch them all together.

An Inside Look at F-35 Pilot Helmet Fittings

Tuesday, August 10th, 2021


Reservists in the 419th Operations Support Squadron play a crucial role to ensure the safety of pilots assigned to the 419th Fighter Wing, the Air Force Reserve’s only combat-capable F-35 Lightning II unit.

“We are responsible for maintaining and repairing pilot gear to ensure everything is in proper working condition,” said Staff Sgt. AJ Arteaga, 419th OSS aircrew flight equipment Reservist. “That also includes their helmet.”

Every helmet is custom-fitted to its pilot during a two-day process at a fit facility. To begin assembly of the helmet, pilots have their heads measured and scanned to secure the perfect fit.

Once assembled, pilots need to have the optics aligned using a pupilometer, which measures the distance between their pupils within two millimeters of its center, so pilots see a single image on the helmet-mounted display.

On the display, pilots are able to view mission-critical information and obtain enhanced situational awareness of the battlefield simply by moving their head. The helmet gives pilots a 360-degree view of the F-35’s external environment without needing to tip the jet.

“The pilot can look down through a portion of their wing and see what’s below,” said Tech. Sgt. William Vass, 419th OSS. “When they look toward the cameras embedded on the F-35 that image projects onto their helmet display.”

The helmet’s innovative technology and precise fit require routine maintenance so pilots can complete their mission. In addition to pre- and post-flight fittings, the helmet is inspected every 105 days and has a 120-day fit check to ensure its functionality and safety.

“Pilots come in and put on all their gear so we can double-check to make sure everything fits properly and without issue,” Arteaga said. “Small things such as a new haircut or a couple of pounds gained could cause the helmet to not fit correctly.”

Mask adjustments are also included within the helmet fitting. Pilots are sent to an oxygen tester where aircrew flight equipment technicians can identify any leaks around the mask that could prevent adequate oxygen flow.

“The next part is to ensure there is a proper distance between the mask and the visor,” Arteaga said. “We have to make sure when the pilot moves or talks, the mask doesn’t hit the visor. If it’s too close, it will bend the visor and distort the display image.”

Reservists in the AFE shop are an integral part of the helmet-fitting process and maintenance intervals. They verify it remains as precise as possible to guarantee the safety of the 27 pilots in the 419th FW. The work is involved and in-depth, but essential to providing a seamless interaction between the helmets’ advanced capabilities and the exacting skills of the pilot wearing it.

By Senior Airman Erica Webster, 419th Fighter Wing Public Affairs