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Archive for the ‘Design’ Category

Blast from the Past – Objective Force Warrior? What’s That?

Thursday, January 1st, 2026

This article was first published in 2014 and I thought it would be a great way to kick off the new year.

OFW

I just realized that many of my readers have no idea what Objective Force Warrior or its follow-on, Future Force Warrior are all about and I’m afraid some may think it’s something new. Objective Force Warrior was one of many Soldier Modernization Programs which trace their way back to Soldier Integrated Protective Ensemble in the early 90s to 21st Century Land Warrior to simply Land Warrior and then OFW in the early 00s. You could go on for days talking about what they wanted it to do. If you want to really delve into it, download a vision document below.

OFW

Click to view .pdf
For our purposes, the system was intended to integrate with the conceptual Objective Force that would have provided the Army with a new family of ground and air vehicles under Future Combat System. Unfortunately, like FCS, it wasn’t fielded but influenced overall development.

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20140129-181023.jpgWhat’s important to you is that it’s where Crye Associates made their bones and many staples of modern Soldier Systems spun out from that program. Working in conjunction with other firms such as Juggernaut Defense and Artisent (which sold off as Ops-Core to Gentex) as well as large contract system integrators, Crye was responsible for the clothing, load bearing and armor components of this Soldier Digitization effort.

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As with most of these programs, lots of money is poured into the software and comms portion and relatively little effort and funding is put toward the clothing and individual equipment components. With many of these programs actual development of the system’s digital operating environment becomes virtual and during program reviews and Congressional dog and pony shows, Crye’s efforts became the face of the program. They produced prototypes that a Soldier could wear and that looked unlike anything else out there. I’d say that they kept that program moving for as long as it did. The clothing and armor developed by Crye was something you could actually see and lay your hands on. Eventually, after a name change to Future Force Warrior and facing actual combat in multiple theaters, the Army let the project drift away with the C4I component transitioning over time to Nett Warrior.

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Industrial Design house Crye Associates founded Crye Precision based on the success of their work on FFW and after commercialization, caught the eye of the Special Operations community. The rest you should know.

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Ultimately, four critical Soldier Systems technologies find their roots in FFW and with Crye:

MultiCam Camouflage Pattern – It began life as Scorpion for use with FFW but Crye Precision refined the pattern for commercial use and later provided modified variants of the pattern for both the UK (Multi Terrain Pattern) and Australia (Australian MultiCam Pattern). In 2009, the US Army selected MultiCam for use in Afghanistan as the Operation Enduring Freedom Camouflage Pattern (OCP). In 2010, Crye Precision developed Woodland and Arid patterns for the US Army’s Camouflage Improvement Effort. They were selected as finalists along with three other companies. In late 2013, Crye Precision introduced four new patterns to complement the decade old Transitional pattern: Alpine, Arid, Black and Tropical.

Combat Uniforms – The concept of producing a shirt that combines a moisture wicking torso with heavy duty sleeves for wear with armor systems was unheard of prior to OFW. The same goes for garments with integrated knee and elbow protection. Now, these concepts are accepted as state of the art.

Crye Armor Chassis – Crye Precision’s armor chassis took an entirely fresh approach to body armor, combining special, ergonomically shaped armor plates in such a way to allow movement. It has been adopted for use by niche forces and has influenced armor design.

Close Fitting Modular Combat Helmets – While the material science wasn’t quite there yet when the OFW/FFW helmet demonstrators were built, several companies produced enhanced combat helmets over the years including Crye Precision’s AirFrame which fits very close to the contour of the head.

ID Magazine did a great article on Crye’s participation in the project which we offer here for historical purposes.

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(Click image to view the article.)

Station 150 by LOFT – Now Available

Thursday, August 7th, 2025

Developed by Caleb Crye to keep sensitive equipment organized and out of the dirt, the LOFT Station 150 converts from a rolling duffle to workstation in seconds.

Some of you may have seen professional skydiver Jeff Provenzano at drop zones around the world using the Station 150 where it’s drawn a lot of interest.

The Station 150 can be internally configured for a variety of applications including weapons and equipment transport and maintenance as well as drone and recce work.

Offered in Dark Olive, Fire Red, and Jet Black, Station 150 is now available for commercial order via Kickstarter with deliveries beginning in December. This is a great way to get ahold of the Station 150 as it comes bundled with all of the accessories:

  • 3 MOLLE Adapter Panels
  • Modular Pouch Set of 3
  • Packing Tote
  • Folding Worksurface

Station 150 Dimensions:

Overall: 36” x 18” x 14”

Worksurface height: 34”

Interior of rigid backshell: 35” x 17.75”

Volume:  approximately 149 Liters

Weight: 16.5 lb (only 1 lb more than market-leading traditional rolling duffle)

Wheels: 5” diameter, 2” wide with smooth gliding air-less tires

Max supportable weight in table mode: 50lbs

Order yours at loftgear.com.

Tomahawk Performance Welcomes New Director of Design, Vic Kang

Thursday, January 16th, 2025

Nashville, January 2025 – Tomahawk Performance is excited to announce the appointment of Vic Kang as the company’s new Director of Design. Kang’s addition to the team comes at a pivotal moment for the company, which is expanding its distribution across North America and Europe and driving forward with several innovative projects.

With a background in industrial design and a deep passion for crafting purpose-driven products, Kang brings a unique approach to problem-solving and product development. Over the course of his 20-year career, Kang has become a recognized expert in the outdoor apparel and gear industry, having worked at leading brands such as Arc’teryx, Patagonia, Lululemon, and YETI. His expertise spans a wide range of technical design, including a specialized focus on soft goods.

Before joining Tomahawk, Kang served as Design Director at YETI, where he built the soft goods design team and center from the ground up. Under his leadership, the team grew from four to fourteen members, and Kang played a key role in shaping the company’s product development, process, and structure, specifically in the creation of high-performance, technical soft goods.

At Tomahawk Performance, Kang will play a critical role in scaling the design and development team in alignment with the company’s medium- and long-term growth plans. His efforts will focus on attracting top-tier talent and driving innovation in product design, with a particular emphasis on delivering solutions that address the unique challenges faced by warfighters in demanding tactical and outdoor environments.

“I am thrilled to join Tomahawk Performance,” said Kang. “The opportunity to collaborate with such a talented team and leverage their vast knowledge and experience is invaluable. Together, we’ll develop gear that not only supports critical missions but helps shape the future of tactical design.”

Kang’s approach to design emphasizes creating meaningful, functional solutions that solve real-world problems. His ethos aligns seamlessly with Tomahawk Performance’s mission of delivering high-quality, mission-specific products for professionals in the field.

As the Director of Design, Kang will lead efforts to innovate and refine the company’s offerings, ensuring that every product delivers exceptional performance and functionality. With a hands-on approach to both design and problem-solving, Kang is committed to pushing the boundaries of product development to meet the evolving needs of Tomahawk’s customers.

For more information, visit tomahawkperformance.com.

Sneak Peek – Large Becker Patrol Pack from Bongo Gear

Tuesday, July 9th, 2024

Bongo Gear reports that the Large Becker Patrol Pack (LBPP) has completed prototyping and field testing and it is now in production. It goes on sale tomorrow, 10 July in Green and Tigerstripe.

Bongo Gear’s owner Tom G has worked with Ethan Becker, the originator of the Becker Patrol Pack and several knife designs, to produce a modern version of the famous pack and Ethan has approved this new design.

The LBPP was a project Tom decided to take on after multiple requests regular BPPs users who required more capacity. The answer was to go with a larger, external-frame version of the BPP with a few more outside pouches with a goal of 65 liters / 90 lbs capacity.

He related to SSD, “I was averse to adding more outside pouches because I’ve read studies which suggest five or six places is about the maximum for most people for remembering where things are. I know from experience too many pockets/pouches on a pack can be a bad thing.”

He found that his concerns weren’t an issue with the LBPP considering the lid registers as a separate entity while the main body, with its combination of buckled and zippered pouches, categorizes things into smaller groups (buckled and zippered) making it easier to remember what’s where.

Above you can see the new LBPP side-by-side with the current Mk II and the MOLLE 4000 while below is a great comparison of the two BPP models.

The LBPP will be supplied with an internal frame sheet and end-users can set it up with their preferred external frame. Tom says this is because, just like favorite flavors of ice cream, people have different favorite external frames. The pack can utilize legacy ALICE frames, the Marine Pack frame / MOLLE 4000 ruck frame (DEI 1606-MC), and the newer DEI 1622 Arch frame, among others.

bongogear.com

Carryology Presents: Mission to Mars | Designing a NASA Backpack

Saturday, April 6th, 2024

Carryology has shared a great video about the NASA x Mission Workshop BASALT EVIB.

In 2016, Mark Falvai, co-founder of Mission Workshop, received a call he’d always dreamed of. On the other side of the line was an engineer named Mike Miller. He worked for the National Aeronautics and Space Administration. A government organization known to the world as NASA.

Mike had a top secret project and he needed Mark’s help. NASA was preparing for a Mars Landing, and they needed the perfect backpack designed for the mission.

And many months later, the NASA x Mission Workshop BASALT EVIB was born.

Read the full article here: www.carryology.com/projects/carry-collaborations/mission-to-mars-designing-backpacks-for-nasa

Mystery Ranch Special Projects Service

Monday, September 19th, 2022

At MYSTERY RANCH, we solve problems for our customers – we work with them to identify a solution that meets their needs.

MYSTERY RANCH builds the best load-bearing gear in the world. Period.  

In addition to designing products for commercial sale, we regularly work on Special Projects for government and other industry organizations. With our Special Projects Service offering, MYSTERY RANCH designs and manufactures custom products when no other load-carriage solution exists. That includes packaging weapons, comms gear, optics, sensors, connectors, cabling, and so on.

If needed, we collaborate with in-field experts that bring their expertise to the design and help deliver a rigorously field-tested product to the client.

MYSTERY RANCH has many patents on technologies necessary for special load-carriage requests, which cannot be found otherwise. Our Montana-based, in-house product development and production teams are structured to facilitate such specific design needs.

Our most recent Case Study is the ATM CWF – aka “THE ARCTIC RUCK.” Details of this service outlining the process and collaboration efforts with in-field professionals can be found here.

In many cases, the client comes to our facility to brainstorm a solution with our design team for their load carriage or packaging needs. They show us the equipment we need to design around. In other cases, the client may send us the equipment and then collaborate with us via video conference, phone, or email. When necessary, we travel to the client’s location to work with them directly or see or experience items or factors that cannot be brought to us.

If it needs to be carried by a human – let’s talk or visit our site: www.mysteryranch.com/Packs/Military/SP.

Whiskey Two Four Releases Backpack 00 Open Source CAD Pattern

Tuesday, August 23rd, 2022

WTF just did something really cool. They released the CAD for backpack 00 as an open source download on their site www.wtfidea.com/wtfiles-backpack-00-open-source-cad-pattern

In addition to releasing it into the wild on a few facebook groups, they also offered $250 to the first person who uploads a public, comprehensive assembly video in an attempt to inspire those who can assemble stuff but need a little nudge with design.

No takers so far, but the CAD file has been downloaded over 400 times.

Sneak Peek – Alpen Design Works Webstore

Saturday, July 16th, 2022

“Slow and Steady”

New webstore and products launching soon.

The addition of an Alpen Design Works webstore can be summed up by those three words. Mostly slow. Steadily slow.

ADW has delayed the launch of their own product several times to meet client needs, but they’re almost there.

Visit the website and sign up for the email list to get all the details.