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Army Begins Production of Second Tranche of Short Range Reconnaissance UAS

Thursday, August 28th, 2025

Redstone Arsenal, Ala. 20 August 2025 – The U.S. Army has initiated production of the second tranche of its Short Range Reconnaissance (SRR) UAS (Unmanned Aircraft Systems), marking a significant step forward in modernizing battlefield capabilities. The Army selected Teal Drones and their Black Widow system as one of two vendors to manufacture the SRR system, which will equip the Army’s Transformation in Contact (TiC) units with advanced, networked communication systems designed to address emerging threats.

Initial fielding of SRR tranche one began in September 2022, and to date the Army has fielded over 16 brigades with this capability. Critical lessons learned and Soldier feedback from tranche one were incorporated in tranche two. This strategy will continue to incorporate new technologies into future tranches to provide the very best UAS capabilities on an accelerated schedule.

The TiC initiative is part of a broader Army effort to evaluate how personnel, tactics, and technologies align to meet the demands of modern warfare. The Program Manager for Uncrewed Aircraft Systems remains committed to delivering essential equipment to soldiers in time to support the Army’s strategic objectives. These systems act as force multipliers, enabling precise fires, supporting ground operations with timely intelligence, and enhancing operational flexibility and agility. SRR systems use cutting-edge sensors that integrate with Uncrewed Vehicle Control and Android Tactical Assault Kit capabilities. These capabilities provide real-time intelligence, reconnaissance, and target acquisition, empowering commanders with the tools to make rapid and informed decisions. Additionally, SRR systems continue to improve Soldier survivability by detecting threats, identifying safe routes, and minimizing exposure to hazards, making these systems indispensable assets on the modern battlefield.

The Army’s investment in SRR systems underscores its commitment to advanced technologies that improve combat effectiveness and protect soldiers in increasingly complex operational environments.

By Matthew Ryan

NZ Army Embraces Race to Latest Drone Technology

Wednesday, August 27th, 2025

The New Zealand Army is using local technology as it explores the rapidly expanding field of drone warfare and tackling FPV (first-person view) technology with the capability for offensive strikes.

26 AUGUST, 2025

Drones, or uncrewed aerial systems (UAS), have become a critical part of the NZ Army’s intelligence, surveillance, target acquisition and reconnaissance (ISR) capabilities in recent years, and perform a crucial role in its overall combat system.

“UAS are now a ubiquitous part of modern military operations, from humanitarian assistance operations to high-intensity combat,” said the NZ Army’s UAS lead, Captain Richard Adams.

“We must continuously adapt with urgency to ensure our personnel are given the tools they need.

“Based on reporting from Ukraine, drones now account for approximately 70 per cent of casualties on the modern battlefield. The ability to both effectively operate drones, and protect against them, is crucial.”

Drones were increasingly considered to be as common as a rifle, however they were only one platform within a system, and the NZ Army was working to integrate them alongside more traditional systems and other emerging technology, Captain Adams said.

The NZ Army is an active participant in and supporter of the Ukrainian Drone Capability Coalition, for which the New Zealand Government has contributed $8 million to date.

“Our participation in that coalition has been key to understanding this technology as it rapidly evolves,” Captain Adams said.

Last week, 10 qualified drone pilots were trained on FPV platforms at Burnham Military Camp on a course led by 2st/1st Battalion, Royal New Zealand Infantry Regiment (2/1 RNZIR).

New Zealand-based drone companies Kiwi Quads and Fenix provided drones that could be 3D printed and assembled on site.

Course instructor Sergeant Lachlan McDonald said they were low-cost, easy to build and offered an additional effect to ISR – they could deliver an offensive strike on a target.

“It is an exciting time, with new technology rapidly emerging around the world and changing the way combat occurs on the modern battlefield – we want to keep pace with that innovation and find ways to deliver the most effective warfighting unit,” he said.

Captain Adams said while the NZ Army currently did not operate FPV systems, their impact on the modern battlefield was clear.

“We are actively looking to introduce these systems. The work being done at 2/1 RNZIR is a key step in identifying those soldiers who have the aptitude and ability to operate these systems.”

Next month, NZ Army personnel will test their drone-piloting skills against the best in the world, with a tri-Service team heading to the United Kingdom to compete in the 14-nation Military International Drone Racing Tournament.

Such competitions allow NZ Army personnel to enhance their skillsets across a variety of platforms.

“Providing the necessary training to develop their skills further puts us in the best possible position to adopt this capability at pace,” Captain Adams said.

Via NZDF

DLA Troop Support Uses 3D Printing to Provide Safer Testing

Tuesday, August 26th, 2025

The Defense Logistics Agency Troop Support’s Product Test Center Analytical has developed an artificial hand to improve safety during glove testing.

The 3D-printed hand allows researchers to test the integrity of gloves without risking exposure to hazardous materials. 

“A while back, we were asked to test some gloves that are specifically designed to protect the hands of people who work with jet fuel,” said Edward Dalton, a test center general engineer, who had the idea to create the 3D model. “One of the tests dictated that a tester put on a glove, put their hand in a bucket full of jet fuel, then flex their fingers repeatedly. If the glove leaks, it fails the test.” 

The results of a failed test could be detrimental to the tester. 

“A leaking glove also means the tester just got jet fuel all over their hand, which is a significant safety concern,” Dalton said. “This got me thinking that maybe we could create an artificial hand with the ability to flex its fingers. This would give us the capability of still performing the test without putting a tester at risk.” 

The project, which took several months to complete, now decreases unnecessary risk situations while saving time. 

According to the report, “Health Effects of Jet Fuels Used by Armed Forces,” skin exposure to jet fuels can result in symptoms such as dry skin, itching, redness, rashes, scaling, cracking, and blisters. 

Mike McClain, test center supervisory chemist, has experience testing gloves using previous safety precautions that included putting plastic gloves over his hands and arms. 

“I experienced firsthand failing fuel handler’s gloves,” McClain said. “Even with the efforts to protect my hand and arm, there was still some that got on me and the smell permeated through the protective plastic.” 

Creating these artificial hands has given the team insights into their 3D printing flexibilities that have not been realized until now. 

“The fuel handler’s gloves are specific sizes, and you must find an individual who has a hand that fits that size”, McClain said. “[Dalton] can scale the surrogate hands to match what we need for testing and adjust finger lengths to fit the design of the gloves versus the natural variation in human finger length we would normally deal with.” 

Experimenting with the 3D printing options not only provides safety for the staff but also creates excitement for the possibilities this new testing method can achieve. 

“I was motivated to use the tools we have access to in order to enhance the safety of our testing,” Dalton said. “Honestly, once it was all put together and I got it to work, it was really cool. I had poured a lot of effort into this, and it was very satisfying to see them finally living up to their intended purpose.” 

The team conducted one experiment using the artificial hand and anticipates conducting further tests soon. 

By Maurice Matthews, Defense Logistics Agency

New Production Facility Opens to Streamline Army Artillery Production

Monday, August 25th, 2025

ROCK ISLAND ARSENAL, Ill. — Since 2022, the Army has nearly quadrupled its monthly production of the 155mm M795 projectile artillery and is driven by efforts to improve readiness, respond to global demands, and incorporate lessons learned from current conflicts.

Ryan Oliver, contracting officer and Corey Schaefer, contract specialist, from the Munitions Readiness Directorate at Army Contracting Command – Rock Island were responsible for awarding a $44.9 million contract to General Dynamics Ordnance and Tactical Systems for a new load, assemble and pack facility in Camden, Arkansas.

They managed the pre-award and post-award requirements, ensuring the contractor was meeting their contractual deadlines through detailed coordination between the government and contractor, allowing the facility to begin operating in a timely manner.

Schaefer explained construction for this state-of-the-art facility began in April 2023 when General Dynamics Ordnance and Tactical Systems provided an integrated master schedule and began hiring their team. Immediately thereafter, employees started leveling the site to perform construction pre-activities and the facility opened on April 22, 2025.

“This [integrated master] schedule shows all the main critical paths and how it all works,” said Schaefer. “The different buildings are on there, the ordering of the equipment, the different reviews get tracked as a schedule, and then it gets updated as needed upon agreement of the contractor and the government. As developments or changes take place that gets tracked as well.”

The construction of the facility was designed to significantly boost the Army’s production of 155mm artillery munitions, a key component in modernizing artillery capabilities and to restore and expand the domestic defense industrial base. This new facility will focus on the final stage of artillery shell production, where the metal bodies of 155mm projectiles are filled with explosives, assembled, and packed for shipment.

The facility also exemplifies how the Army is investing in modernization to ensure essential munitions are produced efficiently and on time, enabling U.S. forces as well as allies and partners to maintain a strategic advantage. Because of this expansion, this new facility is designed to streamline the production process, enhancing the Army’s capacity to meet increasing demands for high-explosive artillery projectiles.

When fully operational, the new Camden facility will produce 50,000 completed projectiles per month, which marks a significant leap forward in artillery production. The U.S. Army’s larger objective is to double the monthly output of 155mm rounds to 100,000 by leveraging advanced automation, digital quality tracking systems, and environmentally conscious processes such as a next-generation air-cooling system for explosive curing.

By increasing production of these essential munitions, the Army and Marine Corps are not only preparing for current military engagements but also positioning for future conflicts that may require rapid and sustained artillery support.

Schaefer stated General Dynamics Ordnance and Tactical Systems had never produced this specific 155mm M795 projectile load, assemble and pack before.

“It’s kind of like the new fish in the pond,” said Schaefer. “We gave them the technical data package, which required a lot of document reviews, giving feedback, government personnel going there in person and seeing what they’re doing and telling them they need to get this produced quickly. But they wanted to provide a solution, so they employed automation.”

Oliver had the opportunity to tour the facility and was impressed by how clean and efficient everything was.

“Granted it was a new facility, but all of the processes were automated,” said Oliver. “Everything was machine driven, with very few operators and it was nice to be able to watch the process unfold. Seeing the entire process in action brought the contract and its associated meetings and discussions to life.”

As global security challenges continue to evolve, this expansion is a critical step in ensuring the U.S. military remains equipped and ready for rapid deployment in various conflict scenarios. 155mm produced at the Camden facility will play a pivotal role in the Army’s broader defense strategy, bolstering military readiness and maintaining a technological edge over adversaries.

By Elizabeth Urbaniak

Inside 492nd SOW’s New Special Operations Advisor Teams

Sunday, August 24th, 2025

DUKE FIELD, Fla. —  

While headlines often focus on major combat operations or high-visibility deployments, a quieter force is shaping the future of global security—Air Force Special Operations Command’s Special Operations Advisor Teams. Operating under the 492nd Special Operations Wing, these highly trained teams are experts in building partner capacity, fostering long-term relationships with regionally aligned partner nations within U.S. Southern Command, and amplifying power through security cooperation.

SOATs are composed of Air Commandos who combine tactical expertise with cultural understanding, language proficiency, and advisory skills. Their mission: to regionally synchronize, integrate, enable, and selectively employ Air Force Special Operations Forces capabilities in the SOUTHCOM area of responsibility to further national priorities and outpace strategic competitors through unparalleled multi-domain support to the joint force.

“Our SOATs advise, assist, and enable partner forces in achieving their own security objectives—thereby contributing to regional stability and strengthening partnerships that endure across generations,” said the squadron commander.

Members recently demonstrated their capabilities during SOUTHERN STAR  ‘25, a multinational special operations exercise that took place across Chile from May 26 to June 8, 2025. The exercise brought together forces from six nations and 10 observer countries, totaling more than 2,700 participants. Their shared mission was to enhance interoperability and strengthen global special operations partnerships through joint training from Antofagasta to Punta Arenas . The SOATs participation helped synchronize air-to-ground integration and improve interoperability between U.S. and Chilean units, further reinforcing mutual readiness.

SOAT members must train regularly in tactical operations, communication protocols, physical fitness, and scenario-based exercises to assess readiness and ensure operational standards are met. To formally evaluate this proficiency, teams annually participate in a unit-led certification exercise designed to assess operational readiness, reinforce standards, and ensure all SOAT members meet mission-critical performance requirements.

“Our mission is to maintain the highest standards of training, proficiency, and operational precision within Special Operations Advisor Teams,” said the squadron operations officer. “This commitment ensures their capability to effectively advise, lead, and execute complex missions that advance national security objectives and uphold strategic interests in dynamic and challenging environments.” 

Beyond exercises, SOATs are on the front lines of generational partnership building; establishing trust and cooperation with foreign counterparts that span not just missions, but decades. This enduring engagement creates a network of allied capability that magnifies U.S. strategic reach while allowing partner nations to stand stronger on their own.

In a world of evolving threats and increasing geopolitical complexity, Special Operations Advisor Teams represent one of AFSOC’s most flexible and impactful tools. They are advisors, diplomats, and force multipliers setting the standard— El más dedicado gana. ..The most dedicated wins.

By TSgt Carly Feliciano, 492nd Special Operations Wing

McAlester Army Ammunition Plant Provides Critical Munitions Loading Function

Sunday, August 24th, 2025

MCALESTER, Okla. — Thanks to cutting-edge technology, the Multi-Purpose Load Facility, or MPLF, at the McAlester Army Ammunition Plant in Oklahoma is revolutionizing the way large-caliber munitions are loaded.

Jointly developed by the Army and Air Force, the $58 million facility streamlines multiple loading operations into a single, centralized location. This integration significantly boosts both worker safety and production efficiency.

The vision for MPLF began several years ago as MCAAP searched for a home for full-rate production of unique penetrator assets. An underutilized facility was identified, the Air Force provided funding, and the concept took root with a focus on flexibility and adaptivity.

MCAAP self-executed the project using advanced in-house engineers, a robust artisan workforce and a skilled procurement staff. The project began with a relatively small amount of facility modifications which led to the ability to implement new industrial processes through the installation of state-of-the-art explosive loading equipment.

“The MPLF stands as a testament to what happens when joint forces have a common goal in mind,” said Col. Curtis Perkins, MCAAP’s commander. “The future of defense is shaped every day at McAlester through relentless innovation, unwavering commitment, safety, and precision in execution.”

At the heart of the MPLF is a bladeless, resonance-based mixer capable of processing 55-gallon batches of energetic materials. This advanced system reduces mixing times from hours to mere minutes, resulting in significant increases in efficiency and substantial cost savings.

“What happens here inside the MPLF isn’t mixing,” Perkins said. “It’s the critical path where resources, speed, precision and purpose converge to drive the production mission forward.”

Designed to support precision near-net-shape manufacturing, the MPLF represents a major leap forward in energetic material production, with enhanced safety protocols embedded throughout its operations. It is designed with a focus on flexibility and enhanced quality throughput transitioning operations from World War II era facility constraints to a more modern work environment.

“The MPLF serves as a prime example of joint service collaboration with the common goal of providing increased readiness and lethality to the warfighter,” Perkins said. “This teaming concept has helped to modernize one of our nation’s most important insurance policies while highlighting the talent that exists in our organic workforce. It is a true OIB success story.”

By Matthew Wheaton, Joint Munitions Command, Public and Congressional Affairs

Hegseth Announces Establishment of Mexican Border Defense Medal

Saturday, August 23rd, 2025

Effective immediately, the Mexican Border Defense Medal is established to recognize service members deployed to the U.S. international border with Mexico for Defense Department support to U.S. Customs and Border Protection, said Defense Secretary Pete Hegseth in an Aug. 13 memorandum.

Service members deployed in support of CBP previously were recognized with the Armed Forces Service Medal.

To receive the new award, service members must have been permanently assigned, attached or detailed to a unit that deployed to participate in a designated DOD military operation supporting CBP within the area of eligibility for 30 consecutive or nonconsecutive days, from Jan. 20 to a future termination date to be determined, Hegseth said.

The area of eligibility is U.S. land within 100 nautical miles from the international border with Mexico within Texas, including the city of San Antonio, as well as New Mexico, Arizona, California and the adjacent U.S. waters out to 24 nautical miles, he said.

Service members and veterans previously awarded the AFSM may apply for the new award in lieu of the AFSM previously awarded, the secretary said, adding no one can be awarded both medals for the same period of qualifying service.

“Securing the southern border, protecting the territorial integrity of the U.S. and defending our homeland are Department of Defense priorities,” said Anthony J. Tata, undersecretary of defense for personnel and readiness.

Tata underscored the timeliness and criticality of this award, adding, “The service members deployed to support this national security imperative deserve to be recognized for their bravery and contributions — and we look forward to pinning the Mexican Border Defense Medal on them soon.”

The U.S. Army Institute of Heraldry will expedite procurement of MBDMs made to DOD standards, and the Defense Logistics Agency will expedite the process for procuring and placing the MBDM in the supply system to ensure timely availability of the award for qualifying service members and veterans.

About the Medal

According to Institute of Heraldry, the MBDM is identical to the Mexican Border Service Medal, struck in 1918, for service in 1916 and 1917 in the Mexican state of Chihuahua and on the U.S. side in the vicinity of the New Mexico and Texas borders with Mexico.

The medals are bronze. On the front is a sheathed Roman sword hanging on a tablet, along with an inscription that reads “For Service on the Mexican Border.”

The sword symbolizes war or military strength and is sheathed to indicate service in the United States rather than in actual combat.

On the reverse side is the Coat of Arms of the United States above a scroll and surrounded by a wreath ending at the center with cross rifles in dexter, crossed sabers in sinister and crossed cannons in base.

The wreath represents achievement. The rifles, sabers and cannons represent the infantry, cavalry and artillery.

The ribbon’s field of green is symbolic of freedom, while the golden yellow color alludes to virtue. These colors represent civic virtue by serving the government in the pursuit of freedom.

The order of precedence for the MBDM will be before the AFSM and after the Korea Defense Service Medal.

By David Vergun, DOD News

Signal Corps Radio-Controlled Drones: Origins of the UAS Program

Saturday, August 23rd, 2025

Unmanned Aircraft Systems (UAS) are a hallmark of the transforming mission of the U.S. Army Communications-Electronics Command as it embraces the principles behind Army Continuous Transformation. Modern UAS technology is touted as the future of the force, capable of performing a wide array of tasks while keeping Soldiers safe from harm. Although UAS use has been highlighted in recent news coverage of war-fighting efforts across the globe, the basis for current developments begins with the Signal Corps almost 70 years ago.

The CECOM Historical Archive collection documents the use of drone technology for surveillance throughout the late 1950s and early 1960s, a natural progression of the U.S. Army Signal Corps’ historic aviation and photography missions.

An article in the March-April 1956 edition of “Tec-Tac,” Technical and Tactical Training Aid Nonresident Conference Course, produced by The Signal School, Fort Monmouth, NJ, highlights the early development of drone technology for surveillance, written for the knowledge of Signal Soldiers.

Development by the Signal Corps of a new camera-carrying drone will give the combat commander front-line aerial surveillance photographs in less than an hour and at no risk to personnel. The drone, a radio-controlled aerial target plane, was equipped at the Army Electronic Proving Ground (at Fort Huachuca, AZ) for its aerial surveillance mission. The drone can fly in excess of 200 miles an hour and climb at a rate of several thousand feet a minute. Although its take-off is jet-assisted, the drone operates on a gasoline motor-driven propeller while in the air. Equipped with still and motion picture cameras, the drone provides aerial photographic coverage at altitudes from a few hundred feet up to more than four miles.

That same year, a captioned photograph depicted Soldiers operating radio remote controls that could pilot a television robot plane up to 40 miles away. The unmanned aircraft transmitted aerial views of distant sites, using lightweight television equipment developed at the Army’s Signal Corps Engineering Laboratories at Fort Monmouth. The airborne TV station weighed 135 pounds, less than a human pilot.

Development continued through the late 1950s and early 1960s, with the 1957 experiments of a Night Hawk drone, a nighttime photo system, and a still picture camera installed in Target Drone RP-71; the surveillance drone SD-2 of 1959 tested at Yuma Proving Ground, and the 1962 Infrared Surveillance System AN/UAS-4.

In Germany, a photograph taken in April 1960 documents the men of the Drone Section USA Surveillance Unit, Europe, lined up behind the SD-1 Surveillance Drone that flew the first and one hundredth Surveillance Drone flight in Europe as a demonstration for Secretary of Defense Thomas S. Gates, Jr. This was the next-to-last demonstration — the last one was for AUSA members.

In 1965, however, the Army Chief of Staff directed the Army Materiel Command that funds would not be expended on a complete drone system until formal requirements for drones were established, and a study was conducted regarding the need for drones, weighing the desired capabilities against the complexity of operations, maintenance, and training. As the U.S. began operations in Southeast Asia in the mid-1960s, the widespread testing and development of the technology vanished from the historical record, likely due to the densely forested landscape of Vietnam that limited the effectiveness of this type of developing surveillance technology. By 1966, many of the programs that were being developed and tested were declared obsolete, and the technologies and resources were reallocated to other areas across the U.S. Army Electronics Command, a CECOM predecessor.

Though sidelined in the 1960s due to mission needs and the changing face of warfare, the Signal Corps’ drone program laid the foundation for the autonomous systems and capabilities that continue to shape the future of military operations.

By Susan Thompson, CECOM Command Historian