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Archive for the ‘Design’ Category

DEVCOM, Army Special Forces Collaborate with International Partner to Test Additive Manufacturing Technology

Monday, May 30th, 2022

ABERDEEN PROVING GROUND, Md. — On a battlefield in the future, Soldiers deployed to remote areas around the world will use sophisticated additive manufacturing printers to ‘print’ virtually everything they need, from food to shelter to weapons. The Army has made additive manufacturing a priority and Combat Capabilities Development Command, or DEVCOM, is supporting the effort with Project Prime, a collaboration with U.S. Army Special Forces and an international industry partner.

The Project Prime team consists of the U.S. Army 7th Special Forces Group (Airborne), or 7th SFG (A); DEVCOM’s International Technology Center — United Kingdom, or ITC-UK; DEVCOM’s Command, Control, Communications, Computers, Combat systems, Intelligence, Surveillance and Reconnaissance Center, or C5ISR; and Defend3D, a company based in the United Kingdom that enables secure transmission of remote 3D printing.

Special Forces Soldiers tested the technology by repeatedly adding and printing additive manufacturing files using Defend3D’s Virtual Inventory Communication Interface, or VICI. VICI provides a server application that manages the virtual inventory, assigns rights to remote manufacturers and provides the product in a ‘one-click-print’ format with minimal training for the end-user to securely stream.

“Despite a network connection categorized commercially as having low to no connection, VICI facilitated speedy, secure and accurate printing. Based on expectations set at the beginning of the project, VICI did everything we needed it to do, and 7th SFG (A) was satisfied with the system performance and endorsed the capability for further development and implementation,” said Dr. Patrick Fowler, DEVCOM Global Technology advisor at ITC-UK.

Each DEVCOM ITC has a Global Technology advisor who scouts technology in their area of operation. Project Prime began when a DEVCOM global technology advisor was scouting additive manufacturing technology in the Atlantic region, which includes London, United Kingdom; Paris, France; Frankfurt, Germany; and Tel Aviv, Israel. The ITCs, which are part of DEVCOM’s global enterprise, serve as the forward-deployed ‘eyes and ears’ of the Army Science and Technology Enterprise. Other DEVCOM ITCs include: North America; South America; Northern Europe; Southern Europe; Northeast Asia; Southeast Asia and the Southern Hemisphere.

VICI ensures end-to-end encryption by enabling organizations to store their designs locally and use the virtual inventory to manufacture parts in remote locations. For example, a deployed Soldier communicates a need, such as a spare part or a modification to an existing part, to the computer-aided design, or CAD, element at 7th SFG (A). The CAD element either designs the part from scratch or selects from a database of commonly used parts. This is then streamed to the Soldier in the field, who prints the part. Because the file is never sent, VICI prevents adversaries from accessing the information and identifying vulnerabilities in equipment and capabilities.

“We made it a priority to pursue avenues that will allow us to operate in environments that are not conducive to regular resupply efforts. For detachments to stay in the fight in these environments, we explored systems that operate outside the conventional supply chains. Project Prime’s deployable 3D printer and VICI software enables secure transmission and an easy-to-use interface,” said Chief Warrant Officer 2 Jesse Peters, Innovation Cell, 7th SFG (A).

Other benefits of the technology include:

The 3D printer operator does not need to be an expert in 3D printing to print the required files.

The interface prevents overloading the network since forward-deployed Soldiers only see objects they have requested for their mission.

It securely stores files in a sharable repository, including files created by the Department of Defense and coalition networks.

“Imagine this scenario — a clever Green Beret on a remote base develops a novel attachment for an existing Unmanned Aircraft System, which is stored in VICI. Then, a clever Airman across the world at a remote airfield sees it and adds his/her twist. Next, a British Soldier prints it and starts using it in his/her own operations,” Fowler said.

During the training event, feedback was gathered in real-time as the deployed Soldiers communicated with the 7th SFG (A) Innovation Cell. Other information was collected after the training, including the pros and cons of the system, software interface, training requirements and long-term durability.

7th SFG (A) plans to train more of their Soldiers on the technology to support a U.S. Army Southern Command deployment. Once the deployment is completed, ITC-UK will document all of the activities and achievements of Project Prime and make it available to the broader Department of Defense community. The information will benefit other DEVCOM centers and research laboratory, particularly the C5ISR Center, which focuses on securing communications to the tactical edge. The technology may also fill gaps with other Army units.

“We’re looking for funding to further develop VICI to make it operable on a cell phone or a small device, including a Raspberry Pi, which is a very small computer that plugs into a computer monitor, TV, or similar small end-user devices. This will make the solution, which is currently used on a laptop, even more deployable,” Fowler said.

By Argie Sarantinos, DEVCOM HQ Public Affairs

Kadri Clothing T-shirt Design Contest

Saturday, March 12th, 2022

How do you define strength? In today’s society, we tend to use a very male-oriented view of strength and power–physical might, physical ability, physical prowess. We say people are strong based on how much they can lift, the number of pullups performed, or athletic ability.

But what about other definitions of strength and power? Is a mother who works a full time job during the day, takes care of the household at night without losing her shit, strong? Is a young woman driven by her ambitions to succeed in a male-oriented profession while ignoring the naysayers and battling cultural norms, powerful?

Show us your definition of women’s strength and power. Design an original graphic concept and submit by March 31. Entries will be showcased in April; the winner will be selected by social media votes.

The design will be used as a limited-run t-shirt, available for purchase on the website. The winner will also receive Valkyrie Field Pants.

Send designs via DM to the IG account, but we’d prefer an email to info@kadriclothing.com

Subject for email should be: Art Contest Submission

Happy designing!

FirstSpear Friday Focus: NEW Patented LaserFrame Technology

Friday, January 14th, 2022

New patented LaserFrameTM technology, FirstSpear continues to innovate and develop cutting edge technologies to give war fighters and first responders the utmost edge. LaserFrame technology comes in a full suite of pockets. LaserFrame is a hemless design and construction that dramatically reduces weight, decreases the pocket’s footprint and retains its shape when empty, all of which combine to allow for a sleeker overall platform.

The LaserFrame line will come with our 6/9 attachment system that is compatible with our laser fusion 6/12 platforms as well as legacy MOLLE platforms. Expect to see variations of rifle pockets, pistol magazine pockets and accessories like the popular Fight Strap as we’ll be adding more pocket variations throughout 2022.

For more information about FirstSpear, check out First-Spear.com or First-Spear.tech.

Schübeler Technologies Supports Visionary Project of ETH Zurich

Friday, November 26th, 2021

Students realize bionic inspired morphing concept for the aircraft of tomorrow.
Rome, NY- A control concept inspired by nature and combined with morphing technology has now been realized by engineering students of ETH Zurich together with aviation experts. The eight-member student team is testing novel control concepts and construction methods in aviation. The aim is to reduce energy consumption and noise generation through reduced drag and to improve the maneuverability of the aircraft.

Schübeler Technologies actively supported this innovative project and provided both engines and technical expertise in an advisory capacity. “By participating in this project, we would like to contribute to the further development of aviation,” explains Daniel Schübeler, Managing Director of Schübeler Technologies. “The visionary approach of Bionic Flying Wing as well as the enthusiasm and creativity of the team excited us.”

The project aims to prove the feasibility of bionic inspired morphing concepts in the air. To this end, a deformable morphing wing structure with a three-meter wingspan was developed to be used in place of discrete flaps. A top speed of up to 100 km/h can be achieved with it. The wing structures are specifically deformed to replace conventional control surfaces. In this way, new design potential for the aircraft of tomorrow is opened up The main challenge of this approach is that the wing must be stiff – i.e., it must not flap – but still be able to be deflected. To achieve both, a healthy compromise had to be found. Because of its high strength and low weight, the team therefore opted for CFRP (carbon-fiber-reinforced polymer) as the construction material.

The requirements for the drive system used were also high. In the search for an efficient impeller that delivers the greatest possible thrust in combination with low power consumption, the team quickly came across EDF market leader Schübeler. On Schübeler’s recommendation, the team decided on the DS-51-AXI HDS model with an 1125kv motor and 12 lipo cells. This drive offers a thrust of 5.5 kg (about 55N) with a current consumption of 85 amps, which was perfectly suited for an aircraft of this speed, size and weight. Two fans are used and provide a total thrust of approximately 11kg (110N)

The HDS fan is a quality product designed for durability. The lightweight and highly shortened rotor assembly provides efficient operation through high smoothness. The blades are made of high-temperature, fiber-reinforced polymer, operate highly efficiently, broadband, and quietly. Strength is provided by the carbon shroud.

In a successful first test flight in June of this year, the team proved that bionic inspired morphing concepts can be used to safely control a flying wing aircraft. This was the product of countless hours of engineering and manufacturing, paired with the support of strong sponsors such as Schübeler Technologies.

To learn more about Schübeler Technologies, visit www.schuebeler-technologies.de.

Safariland and Flying Cross Launch Virtual Sizing Technology for Body Armor and Uniforms

Tuesday, December 1st, 2020

XpertFit™ is a Touchless, First-To-Market Innovation for Public Safety

JACKSONVILLE, Florida – Safariland®, a brand of The Safariland Group, a leading global provider of safety products, along with Flying Cross, a Fechheimer Brothers Company brand and global leader in public safety uniforms, announced today their collaborative launch of phase one of a new virtual sizing technology called XpertFit. This virtual sizing technology revolutionizes the process in which individual officers are sized for body armor and uniform apparel. XpertFit offers a touchless, self-measure method of capturing body measurements right from a mobile phone.

“This new sizing service really sets apart the level of innovation and depth of resources available to our customers as two leading industry brands,” said Bob Getto, President/CEO of Fechheimer Brothers Company, the parent company of Flying Cross. “XpertFit will provide our dealers and end users value and efficiencies they have not previously experienced up until now. In addition, XpertFit is the perfect solution during this heightened time of social distancing.”

XpertFit takes the guesswork out of onsite measuring by providing instant and accurate measurements from a smart device. The process takes less than 2 minutes to complete from initiating the technology until the time you are provided with product sizing.

Individuals will simply access the technology from a mobile device and choose their path to fit either body armor or uniforms. Next, the technology will gather general information and then take a front and side profile picture. This is then used to calculate measurements based on its uniquely developed algorithm, and determine a recommended size for Safariland body armor, or Flying Cross uniform apparel.

The new XpertFit technology will enter phase one of its release in early December to a select group of dealers and customers and will be ready for a full launch in Q2 of 2021. This first-to-market technology is an exclusive for Safariland and Flying Cross through their participating partnering dealers. XpertFit was created in partnership with 3DLOOK, the global leader in AI-first contactless body measuring and fit solutions.

“The proper fit of armor and uniforms is essential to duty and safety personnel, and our collaboration with 3DLOOK has allowed us to revolutionize the process.” said Brad Williams, President of Safariland. “Convenience and accuracy of measurements is a growing concern. XpertFit will allow the reflection of this urgency and efficiency to change the procurement process in an effort to save time and increase consumer confidence.”

“We’ve worked hard to bring this level of service to our customers,” said Getto. Every detail has been vetted from the algorithms, use in market, process flow and privacy of customer information. Being able to partner with Safariland to incorporate body armor makes this even more powerful. We are excited to see what this will do for our top customers, retailers, and internal teams as well.”

“We’ve had the pleasure of working with the amazing teams at both Fechheimer and The Safariland Group to deliver this first of a kind simple and accurate fit and sizing solution that delivers a contactless and safe measuring experience. This is a major step in digital transformation for the whole global uniform manufacturing industry,” said Vadim Rogovskiy, Co-founder and CEO at 3DLOOK.

Wearin’ Connected Vest: New Ready-to-Use Wearable Technology for Connected Soldiers

Monday, October 26th, 2020

Fischer Connectors Group, the leader in rugged connectivity solutions for harsh environments, is proud to present its spin-off Wearin’™, the provider of new wearable connectivity solutions.

Wearin’s solutions integrate wearable technology into ergonomically designed gear, helping reduce weight, simplify use and enhance situational awareness.

Easy-to-use, rugged & lightweight, Wearin’ connectivity solutions are suited for the Generic Soldier Architecture (GSA), Soldier Modernization programs and C5ISTAR applications.

At the recent AUSA NOW, Wearin’ unveiled a connected vest designed to meet SWaP (Size, Weight & Power requirements) and enhance soldier mobility, performance and safety.

The Wearin’ connected vest offers a distributed data (USB 2.0) and power bus, eliminating external cables and multiple batteries. Connector receptacles sewn in strategic locations turn the soldier’s vest into a flexible hub delivering power and data.

Communications gear, sensors, cameras, night vision systems, smartphones, tactical computers, GPS devices and other essentials can be fastened with matching plugs built directly into the device.

The new ready-to-use connected vest is Wearin’s Starter Kit, now commercially available. It includes:

• 1x tactical plate & load carrier (vest)

• 1x tactical wearable hub USB 2+ / plug & play with standard wiring integrated within the vest without break-out cables

• 6x Fischer LP360™ cabled receptacles integrated into the vest, i.e. sewn thanks to the new Fischer LP360™ Quick Detach System* including an adapter, a sewing junction, and a retaining ring

• 1x cable with a Fischer LP360™ plug and Fischer UltiMate™ 80* plug (6-pin NATO STANAG 4695 compatible)

• 1x cable with a Fischer LP360™ plug and a USB type A

• 1x Fischer LP360™ LED

• 1x Fischer LP360™ USB 2.0 adapter

Optional applications include the Fischer LP360™ Rugged Flash Drive and the Fischer LP360™ BodyCam*.

* Fischer Connectors’ NEW products commercially available as of September 2020

Wearin’ for Defense & Security. As part of the Fischer Connectors Group, Wearin’ combines the agility of a start-up with the expertise of one of the world’s leading manufacturers of rugged connectivity solutions for harsh environments. With a global network of specialized partners in wearable technology, data management, garment manufacturing and other fields, Wearin’ breaks the silos of product development to help create comprehensive, rugged and reliable military-grade wearable ecosystems. www.wearin.tech.

Medevac Officer Looks to Help Army One Invention at a Time

Tuesday, September 29th, 2020

WHEELER ARMY AIRFIELD, Hawaii — Mahdi Al-Husseini had his whole career figured out as he enrolled in Georgia Institute of Technology back in 2013. He knew he would graduate with a joint degree in biomedical engineering and public policy before attending graduate school for computer science.

From there, he planned to pursue a job in the defense and space industry.

The idea of joining the Army never once crossed his mind, he said. He knew nothing of his school’s Reserve Officer Training Corps, or ROTC, and the vast opportunities in the Army.

Now a first lieutenant, Al-Husseini serves as an active-duty aeromedical evacuations officer with 3rd Battalion, 25th Aviation Regiment at Wheeler Army Airfield, Hawaii.

He is also an engineer currently developing an aerial hoist stabilization system that could help save lives during an in-air medical extraction.

“There is something unique about the medevac mission,” he said. “We ensure that America’s sons and daughters — individuals that have experienced great tragedy — have an opportunity to return home.”

Best-laid plans

While Al-Husseini’s passion for engineering never wavered during college, he did find a deeper calling to support something greater than himself.

The Army quickly soared to the top of his list, as he joined ROTC during his junior year. He was determined to give back to the people and institutions that helped him succeed.

“After I joined, I was deciding between a few different Army branches: medical services, engineering, or cyber,” Al-Husseini said. “That same year, I interned at the U.S. Army Aeromedical Research Lab.”

The USAARL looks to deliver scientific solutions to help save lives, according to lab officials. Research efforts target biomedical, physiological, and psychological issues, as the Army aims to increase the performance of aviation, airborne, and ground personnel.

As an intern, Al-Husseini assisted the lab’s experimental testing efforts tied to various aviation helmets. He eventually crossed paths with two medevac pilots working on a separate project. The three became friends as they started to exchange ideas.

“This was the first time I talked in depth about the medical evacuation mission,” Al-Husseini said. “We are responsible for bringing home America’s wounded warriors. In my opinion, this is truly one of theArmy’s no-fail mission sets.”

Influenced by his peers’ passion and drive, Al-Husseini’s outlook on engineering and his future career decisions started to shift.

“My experience [with USAARL] cemented my interest in the aeromedical mission. I decided to request medical services as my first choice of branch,” he said.

“I [now] look at engineering and computer science as tools in my toolbox,” he added. “I love engineering and computer science … but as an engineer, you have to decide what to do with those tools.”

Training, engineering, competing

Shortly after college, Al-Husseini found himself at Fort Rucker, Alabama, for flight training. It was around the same time that he started building his own company, a combined team of Army aviators and engineers, to develop their Stabilizing Aerial Loads Utility System.

“When we perform a medical evacuation on a real mission, usually it is the worst day of a patient’s life,” he said. “I wanted to use my skills and tool in a way that supports these Soldiers.”

During an in-air medevac mission, pilots are trained to control the aircraft as the hoist-line sways from the downward force of air created by the vehicle’s rotor system. Commonly known as downwash, this aerodynamic force can cause the hoist line to spin or oscillate, putting a patient or operator at risk.

“There have been fatalities connected to the spin, sway, or oscillation of the hoist line,” Al-Husseini said. “There have been a lot of folks that are negatively affected, either through asphyxiation, fatigue, or nausea. These real problems are impacting our patients, which are already in a compromised state.”

The new hoist-line system is designed to connect between a patient’s litter and the line’s base. The device’s internal control system will help stabilize the patient through a series of automatic spinning reaction wheels to counter the hoisted load movement.

As Al-Husseini continued through flight training, he split himself between two worlds. He spent most of his time learning to be an aeromedical evacuation officer, and then his free time on his invention.

He credits much of his success to the overwhelming support he received from leadership and colleagues during training and his career, including Capt. Kimberly Smith.

“It is amazing to see everything that he’s done and accomplished, all while learning how to fly,” said Smith, commander of Company D, 1st Bn., 145th Avn. Rgt. at the Army Aviation Center of Excellence.

Al-Husseini remained committed to his team as they entered their new aerial load system into several competitions, including the Army’s xTechSearch.

“The xTechSearch program is incredibly well run,” he said. “It is so important to the many small businesses that are working to develop technology” that might aid in the Army’s future.

The Army’s acquisition process can be confusing and overwhelming for a smaller business, he added. Through the competition, small business owners develop connections and can earn possible funding for a specific program.

“It is an exciting time to be in the Army right now and be an engineer,” Al-Husseini said. “The Army is working to improve on a technical level, and the xTechSearch program is a model blueprint” for the way ahead.

To attend these competitions, Al-Husseini had to request a delay in training, Smith said. Pausing a Soldier’s education could negatively impact their career, and is typically granted on a case-by-case basis.

“When you are on the flight line, it can definitely become very challenging. Your purpose is to learn how to fly,” Smith said. “I always preach to the students: you have to find balance.

“I am impressed that [Al-Husseini] managed all of flight school and graduated, all while designing a device that could be beneficial for the Army,” she added.

Currently, the device from Al-Husseini’s team is being evaluated by USAARL. If selected, it could become a vital tool in support of the medevac mission, he said.

Seeing the device on an Army aircraft, “would be a dream come true,” he added. “Not for myself and the success of my team, and not for any financial gain. Just knowing that each Soldier will be better off because of what we developed … is more than I could possibly ask for.”

Alternatively, if his device does not meet the Army’s final selection process, Al-Husseini would applaud the decision.

“I do not want my device to be selected if there is a better device that exists,” he added. “I want whatever is best for our Soldiers in the field. That is what it means to be an engineer. You have to continue to scrap your designs or refine to pivot and to create new ideas.”

Overall, Al-Husseini said, the Army is a diverse force full of incredibly inventive and resourceful people.

“Identify a problem and find a way to solve it,” he added. “You will be amazed at how supportive the Army can be. I think this is one of the things that makes our Army the greatest in the world.

“I want to encourage Soldiers to think outside the box and continue to push their limits to find ways to improve their organization. Because at the end of the day — no one knows their mission set better than they do.”

By Devon Suits, Army News Service

SBIR Grant Fast-Tracks 3D-Printed Runway Mat Development

Monday, August 24th, 2020

WEST LAFAYETTE, Ind. – A $1 million SBIR Phase II grant from the U.S. Air Force will help fast-track the development of a new innovative runway mat.

Pablo Zavattieri, the Jerry M. and Lynda T. Engelhardt Professor in civil engineering at Purdue University, is working with Indiana Technology and Manufacturing Companies (ITAMCO) to develop the new runway mat. The team uses metal 3D printing methods for its technology.

“The objective of the research is to develop a robust sheet or roll technology that serves as an alternative to the AM-2 mat for temporary or expeditionary flight operations,” Zavattieri said. “AM-2 matting has served the U.S. military well since the Vietnam War, but the materials and technology in the ITAMCO-led research project will offer many benefits over AM-2 matting.”

The proposed matting solution is composed of an upper surface that mates with a lower surface and contains a type of architectured material called Phase Transforming Cellular Material (PXCM) geometry to mitigate anticipated loading and shear stresses.

Zavattieri said a portable and lightweight airfield mat must be easy to install and store, yet capable of withstanding the stresses of repeated takeoffs and landings of aircraft.

“Products made with PXCM geometry have the ability to change from one stable configuration to another stable or metastable configuration and back again,” Zavattieri said. “This means the new runway mat could potentially heal itself, resulting in a much longer life span than a runway made with AM-2 matting. Another benefit is that debris on the runway will not hamper the runway’s performance with our technology.”

In Phase II, the team will move into the prototype and testing stage. The prototype’s ability to restore itself to its original contour and attain full operational capability 30 minutes after compaction and preparation of the final repair site will be tested.